垃圾焚燒余熱鍋爐技術(shù)發(fā)展及展望1公司概況1公司概況2江聯(lián)行業(yè)歷程3鍋爐技術(shù)發(fā)展3鍋爐技術(shù)發(fā)展4未來(lái)展望4未來(lái)展望1公司概況系統(tǒng)集成的集團(tuán)化股份制企業(yè)。集團(tuán)前身為原國(guó)家機(jī)械工業(yè)部和化工部重點(diǎn)骨干企業(yè)江西鍋公司依托的主導(dǎo)產(chǎn)品有：生活垃圾、生物質(zhì)、高爐煤氣、油頁(yè)巖、煤矸石、污泥、低劣質(zhì)煤等低熱值燃料與余能利用的節(jié)能環(huán)保系列鍋爐；球罐、船罐、大型儲(chǔ)罐、雙層真空絕熱低溫儲(chǔ)罐、換熱器、塔器、反應(yīng)器等系列壓力asJianglian)isanintegratedjoint-stockenterprisewhichcompoundedofEnergy-sPetrochemicalequipment.JianglianwasformMSW,biomass,blast-ftank,shiptank,largestoragetank,江西鍋爐廠江西化工石油機(jī)械廠江西鍋爐化工石油機(jī)械聯(lián)合有限公司國(guó)有企業(yè)改制江聯(lián)重工集團(tuán)股份有限公司工業(yè)和電站鍋爐容器產(chǎn)品資質(zhì)證書(shū)QualificationCertificate資質(zhì)證書(shū)QualificationCertificate2江聯(lián)行業(yè)歷程??2003年，與重慶三峰合作，設(shè)計(jì)并供貨了首臺(tái)2*600t/D垃圾焚燒爐，配套爐排為馬丁爐排?In2003,incollaborationwithChongqingSanfeng,thefirst2×600t/dmunicipalsolidwasteincineratorwasdesignedandsupplied,equippedwithMartingratetechnology.?是國(guó)內(nèi)最重要的生活垃圾焚燒鍋爐設(shè)備提供商之一?OneofChina'sforemostprovidersofboilerequipmentformunicipalsolidwaste(MSW)incineration.ContributortoChina'sNationalStandardsDiverseProductLine《生活垃圾焚燒爐及余熱鍋爐》國(guó)家標(biāo)準(zhǔn)（GB18750）主要參編單位LeadingDraftingUnitoftheNationalStandard單臺(tái)日處理量50~1000噸。Dailycapacity:50–1,000tons/unit參建近300個(gè)垃圾焚燒項(xiàng)目，410多條垃圾焚燒線。Participatedinnearly300waste-to-energyprojects,withover410incinerationlinesCollaboratewithnumerousleadingenterprises為上?？岛恪⒅貞c三峰、光大環(huán)保、上海環(huán)境等提供產(chǎn)品及專業(yè)咨詢服務(wù)ProvideproductsandprofessionalconsultingservicestocompaniessuchasSUSEnvironment,SANFENGEnvironment,EVERBRIGHTEnvironment,andShanghaiEnvironmentGroupetc..Awidevarietyofproductconfigurations結(jié)構(gòu)布置有立式、臥式及π型布置；燃燒方式有爐排、流化床以及氣化燃燒Structuralconfigurationsincludeverticaltype,horizontaltype,andπ-typelayouts；Combustionmethodsincludegratefiring,fluidizedbedcombustion,andgasificationcombustion.Productspecificationscontinuetoimprove從最初的中溫中壓（4.0MPa，400℃),逐步到次高溫次高壓（6.4MPa，485℃),超高壓（13.7MPa，450℃)Fromtheinitialmediumtemperatureandmediumpressure(4.0MPa,400°C),evolvedtosub-hightemperatureandsub-highpressure(6.4MPa,485°C),superhighpressure(13.7MPa,450°C).Technicalexpertiseandsupportingservices專業(yè)設(shè)計(jì)團(tuán)隊(duì)，擁有幾十項(xiàng)實(shí)用新型及發(fā)明專利；可提供配套的煙氣凈化設(shè)備，以及工程總承包服務(wù)Ourspecializedengineeringteamholdsdozensofvalidatedutilitymodelandinventionpatents,providingintegratedairpollutioncontrolsystemsandfull-scopeEPC(Engineering,Procurement,Construction)solutions.3鍋爐技術(shù)發(fā)展TheDevelopmentHistoryofGrate-TypeWasteHeatBoiler第一階段2020~IntroductionofForeignWasteHeatBoilerDesignAdaptationandIndependentDevelopmentThedesignwasrelativelysimplifiedPrimarilyfocusedonwasteincinerationComparedtowasteheatboilers,incineratorsaretheprimaryfocusThislaidthefoundationforsubsequenttechnologicaladvancement.垃圾處理量：2*600t/D蒸汽壓力：4.0MPa蒸汽溫度：400℃蒸發(fā)量：58.39t/hWasteProcessingCapacity：2*600t/DSteamPressure：4.0MPaSteamTemperature：400℃EvaporationRate：58.39t/hForeignConceptualDesign,JianglianAdaptationandConversionDesignTongxingProject(SANFENGENVIRONMENT)MartinGrate（2003）垃圾處理量：750t/D蒸汽壓力：4.0MPa蒸汽溫度：400℃蒸發(fā)量：63.2t/hWasteProcessingCapacity：750t/DSteamPressure：4.0MPaSteamTemperature：400℃EvaporationRate：63.2t/hDomesticMaximumSingle-UnitProcessingCapacityGuanghuanInvestmentProjectVolundGrate(2008)Full-spectrumProprietaryEngineeringDiverseBoilerConfigurationsBoilerOperatingPeriodBoilerAshFoulingIssueBoilerEfficiency垃圾處理量：350t/D蒸汽壓力：4.0MPa蒸汽溫度：400℃蒸發(fā)量：30.5t/hWasteProcessingCapacity：350t/DSteamPressure：4.0MPaSteamTemperature：400℃EvaporationRate：30.5t/h創(chuàng)造500多天不間斷運(yùn)行記錄EstablishedaContinuousOperationRecordExceeding500DaysSanyaProject(EVERBRIGHT)HitachiGrate(2013)垃圾處理量：700t/D蒸汽壓力：4.0MPa蒸汽溫度：400℃蒸發(fā)量：68t/hWasteProcessingCapacity：700t/DSteamPressure：4.0MPaSteamTemperature：400℃EvaporationRate：68t/hVerticalTypeBoiler,DomesticMaximumSingle-UnitProcessingCapacityShanweiProject(SANFENGENVIRONMENT),MartinGrate(2013)BoilerParametersElevationCo-processingofMixedWasteHigh-temperatureCorrosionTemperatureControlCalculationMethodUpgradeUpgradeofmaterial（e.g.TP347、12Cr1MoVG）Overlaywelding,castablerefractorySuperheaterflowpathmodificationSuperheaterpositionadjustmentAshblowingmethod垃圾處理量鍋爐成本(萬(wàn)元)水冷壁堆焊成本過(guò)熱器堆焊成本500t/D1200585(450㎡)247(190㎡)750t/D1700780(600㎡)338(260㎡)1000t/D25001200(1200㎡)1255(1255㎡)PlatensuperheaterFullrefractorycastingprotectionUpstreamplacementofintermediate/low-temperaturesuperheaters垃圾處理量：3*800t/D蒸汽壓力：5.3MPa蒸汽溫度：485℃蒸發(fā)量：69.3t/hWasteProcessingCapacity：3*800t/DSteamPressure：5.3MPaSteamTemperature：485℃EvaporationRate：69.3t/hFullcorrosionprotectionbycastablematerialJiaxingProject(SUS),SUSGrate(2017)蒸發(fā)器Evapora蒸發(fā)器Evaporator過(guò)熱器區(qū)Superheater省煤器區(qū)過(guò)熱器區(qū)Superheater省煤器區(qū)EconomizerStrictlycontrolthetemperaturerangeAccountingfortemperaturevariationsduringinitialoperationandpostlong-termserviceTemperatureProfileFluegastemperaturevariationwithashfoulingconditionsMainsteamtemperatureincreasesgraduallyFluegasexittemperatureisadjustableAdiabaticfurnaceFullywaterwallfurnaceIncineratorslaggingShiftinperformancecalculationmethodologyWasteheatboilercalculationshiftedtocombustionboilercalculationImpactofcombustiononthetemperaturefieldofwasteheatboilerWujiangProject(EVERBRIGHT),EVERBRIGHTGrate(2019)垃圾處理量：3*1000t/D蒸汽壓力：6.4MPa蒸汽溫度：480℃蒸發(fā)量：144.3t/hWasteProcessingCapacity：3*1000t/DSteamPressure：6.4MPaSteamTemperature：480℃EvaporationRate：144.3t/h第四階段THEFOURTHSTAGE（2020~）SuperHighPressure EnhancedAidedDesignBIMTechnologyEfficiency,Cost,ServiceLifeLightweightingStandardization,Modularization第四階段THEFOURTHSTAGE（2020~）ShenzhenProject(GUANGYE),SUSGrate(2023)垃圾處理量：2*935t/D蒸汽壓力：6.4MPa蒸汽溫度：450℃蒸發(fā)量：120t/hWasteProcessingCapacity：2*935t/DSteamPressure：6.4MPaSteamTemperature：450℃EvaporationRate：120t/h第四階段THEFOURTHSTAGE（2020~）StructuralcalculationSTAAD全尺寸建模STAADfull-scalemodelingFlowfieldsimulation燃燒及煙道流場(chǎng)CombustionandfluegasflowfieldPerformancecalculation詳盡的熱力性能、水循環(huán)計(jì)算Comprehensivethermalperformanceandwatercirculationcalculation3DdrawingTekla建模、出圖Teklamodelinganddrawing一體式鋼架平臺(tái)設(shè)計(jì)Integratedsteelframeplatformdesign第四階段THEFOURTHSTAGE（2020~）BIMdesignMulti-partycollaboration,onlineinteractionwithownersanddesigninstitutesModelclouddeliveryMultiplemodelanddrawingviewingmethodsavailable4未來(lái)展望未來(lái)展望FUTUREPROSPECTSLarge-scale,High-parameterCounty-levelSmall-scale PrecisionDesignDesignStandards:ASME,EN,IBR,etc.ManufacturingandInspectionStandardsEngineeringServicesBIMdesign未來(lái)展望FUTUREPROSPECTSProcessingCapacity50t/D,EvaporationRate4.5t/hCompactDesignHighModularizationDegree,InstallationConvenienceRongchangProject(SANFENGENVIRONMENT),SANFENGGrate(2023)未來(lái)展望FUTUREPROSPECTSNonthaburi(SUSENVIRONMENT),SUSGrate(2024)垃圾處理量：1000t/D蒸汽壓力：13.5MPa蒸汽溫度：450℃蒸發(fā)量：120t/hWasteProcessingCapacity：1000t/DSteamPressure：13.5MPaSteamTemperature：450℃EvaporationRate：120t/h未來(lái)展望FUTUREPROSPECTS2*600t/DMSWFiredPowerPlantinDelhi,IndiaThecompanyhasinstalledandmaintenancequalificationofboilers,pressurevessels,