氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment課程導(dǎo)入

CourseGuide林忠

LinZhong

主講教師

Lecturer氧壓浸出設(shè)備

Oxygenpressureleachingequipment

關(guān)鍵設(shè)備

Keyequipment

提升浸出率

Improveleachingrate

鋅溶解進(jìn)入溶液

Zincdissolvedintosolution

生成雜液

Formationofimpurity

課程導(dǎo)入

CourseGuide氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment氧壓浸出設(shè)備

Oxygenpressureleachingequipment

是在高壓氧氣環(huán)境下，利用硫酸等浸出劑與礦石進(jìn)行反應(yīng)。usessulfuricacidandotherleachingagentstoreactwithoreunderhigh-pressureoxygenenvironment.課程導(dǎo)入

CourseGuide氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment

在高壓氧氣存在下，硫酸將鋅礦石中的鋅氧化溶解，使其進(jìn)入溶液，同時(shí)使砷等有害元素以砷化氫等形式揮發(fā)。Inthepresenceofhigh-pressureoxygen,sulfuricacidoxidizesanddissolveszincinzincore,bringingitintosolution,andvolatilizingharmfulelementssuchasarsenicintheformofarsenichydrideatthesametime.以濕法煉鋅為例Takingzinchydrometallurgyasanexample課程導(dǎo)入

CourseGuide氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment

利用氧氣的強(qiáng)氧化性以及高壓環(huán)境，加速化學(xué)反應(yīng)進(jìn)程，提高金屬的浸出率。Itscoreprincipleistotakeadvantageofthestrongoxidizingpropertiesofoxygenandthehigh-pressureenvironment,toacceleratethechemicalreactionprocessandimprovetheleachingrateofmetals.核心原理

coreprinciple課程導(dǎo)入

CourseGuide氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment掌握氧壓浸出設(shè)備的規(guī)范操作

Masteringthestandardizedoperationofoxygenpressureleachingequipment是保障這一核心工藝生產(chǎn)效率和生產(chǎn)安全的核心isthecoretoensuretheproductionefficiencyandsafetyofthiscoreprocess.氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment操作人員資質(zhì)要求

QualificationRequirementsforOperators

操作人員必須經(jīng)過專業(yè)培訓(xùn)，取得相關(guān)的操作資格證書，熟悉氧壓浸出設(shè)備的工作原理、工藝流程和安全操作規(guī)程。Operatorsmustundergoprofessionaltraining,obtainrelevantoperatingqualificationcertificates,andbefamiliarwiththeworkingprinciple,processflowandsafeoperatingproceduresofoxygenpressureleachingequipment.人員資質(zhì)與培訓(xùn)

PersonnelQualificationsandTraining

具備一定的化工知識(shí)和操作技能，能夠正確判斷設(shè)備運(yùn)行狀態(tài)和處理突發(fā)情況。Theymusthavecertainchemicalknowledgeandoperationskills,andbeabletocorrectlyjudgetherunningstatusofequipmentandhandle

emergencies.氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment包括砷化氫等有毒氣體的危害及防護(hù)知識(shí)，使操作人員了解砷化氫是無色、劇毒、具有類似大蒜刺激性氣味的氣體，易經(jīng)呼吸道、皮膚和消化道吸收，對(duì)人體造成全身性損害。Thecontentsincludetheharmandprotectionknowledgeoftoxicgasessuchasarsenichydride,sothatoperatorscanunderstandthatarsenichydrideisacolorless,highlytoxicgaswithapungentsmellsimilartogarlic,whichiseasilyabsorbedthroughrespiratorytract,skinanddigestivetract,causingsystemicdamagetohumanbody.安全培訓(xùn)內(nèi)容

SafetyTrainingContents

設(shè)備操作技能培訓(xùn)，涵蓋設(shè)備的啟動(dòng)、停止、參數(shù)調(diào)節(jié)等基本操作，以及常見故障的判斷與處理方法。Equipmentoperationskillstrainingcoversbasicoperationssuchasstart-up,shutdown,andparameteradjustmentofequipment,aswellasthejudgmentandtreatmentmethodsofcommonfaults.人員資質(zhì)與培訓(xùn)

PersonnelQualificationsandTraining

仔細(xì)檢查設(shè)備的外殼、管道、閥門等是否有破損、變形、腐蝕等情況。Carefullycheckwhethertheshell,pipes,valves,etc.oftheequipmentaredamaged,deformed,corroded,etc.外觀檢查

visualinspection檢查設(shè)備的連接部位是否牢固，如法蘭、螺栓等，確保在高壓、高溫環(huán)境下不會(huì)松動(dòng)。Checkwhethertheconnectingpartsoftheequipmentarefirm,suchasflanges,bolts,etc.,toensurenoloosenessunderhigh-pressureandhigh-temperatureenvironment.氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment對(duì)壓力釜、氧氣輸送管道、安全閥、壓力表等關(guān)鍵部件進(jìn)行重點(diǎn)檢查。壓力釜需檢查其耐壓性能，確保能承受規(guī)定的工作壓力；氧氣輸送管道要檢查是否有泄漏，保證氧氣輸送安全。Itisnecessarytoconductkeyinspectionsonkeycomponentssuchaspressurereactor,oxygendeliverypipeline,safetyvalveandpressuregauge.Thepressureresistanceofthepressurereactorneedstobecheckedtoensurethatitcanwithstandthespecifiedworkingpressure;theoxygendeliverypipelineshouldbecheckedforleakagetoensurethesafetyofoxygendelivery.關(guān)鍵部位檢查

CriticalSiteInspection氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment關(guān)鍵部位檢查

CriticalSiteInspection安全閥應(yīng)定期校驗(yàn)，確保在壓力過高時(shí)能及時(shí)開啟泄壓；壓力表要準(zhǔn)確顯示設(shè)備內(nèi)部壓力，為操作人員提供可靠數(shù)據(jù)。Thesafetyvalveshouldbecalibratedregularlytoensurethatitcanbeopenedandreleasedintimewhenthepressureistoohigh;thepressuregaugeshouldaccuratelydisplaytheinternalpressureoftheequipmentandprovidereliabledataforoperators.氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment再次檢查設(shè)備各部件是否正常。Checkagainwhetherallcomponentsoftheequipmentarenormal.氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment啟動(dòng)前的確認(rèn)

ConfirmationbeforeStart-up物料是否準(zhǔn)備就緒，如礦石是否已按要求破碎、磨細(xì)至一定粒度，浸出劑是否添加到位。Whetherthematerialisready,suchaswhethertheorehasbeencrushedandgroundtoacertainparticlesizeasrequired,andwhethertheleachingagentisaddedinplace.確認(rèn)氣體監(jiān)測(cè)設(shè)備是否正常運(yùn)行，能實(shí)時(shí)監(jiān)測(cè)工作環(huán)境中的砷化氫等氣體濃度。Confirmwhetherthegasmonitoringequipmentisoperatingnormallyandcanmonitortheconcentrationofarsenichydrideandothergasesintheworkingenvironmentinrealtime.設(shè)備狀態(tài)監(jiān)控

Equipmentstatusmonitoring

參數(shù)監(jiān)控

Parametermonitoring

密切關(guān)注溫度、壓力、氧濃度等關(guān)鍵參數(shù)，確保在規(guī)定范圍內(nèi)運(yùn)行。溫度過高會(huì)加快砷化氫的生成速率，壓力過高可能導(dǎo)致設(shè)備損壞或爆炸。定期記錄參數(shù)數(shù)據(jù)，以便及時(shí)發(fā)現(xiàn)異常變化。

Paycloseattentiontokeyparameterssuchastemperature,pressure,andoxygenconcentrationtoensureoperationwithinthespecifiedrange.

Toohightemperaturescanacceleratetherateofarsenichydridegeneration,andtoohighpressurescanleadtoequipmentdamageorexplosion.

?Periodicallyrecordparameterdatasoastofindabnormalchangesintime.

檢查設(shè)備的運(yùn)行聲音、振動(dòng)情況，如有異常聲響或劇烈振動(dòng)，可能表示設(shè)備存在故障，應(yīng)立即停機(jī)檢查。觀察管道、閥門是否有泄漏現(xiàn)象，一旦發(fā)現(xiàn)泄漏，應(yīng)迅速采取措施進(jìn)行處理。

Checktherunningsoundandvibrationoftheequipment.Ifthereisabnormalsoundorviolentvibration,itmayindicatethattheequipmentisfaulty,anditshouldbeshutdownimmediatelyforinspection.?Observewhetherthereisanyleakageinpipelinesandvalves.Onceleakageisfound,measuresshouldbetakenquicklytodealwithit.氧壓浸出設(shè)備安全操作

Safeoperationofoxygenpressureleachingequipment運(yùn)行過程監(jiān)控

Runningprocessmonitoring01

如果發(fā)生砷化氫泄漏，立即啟動(dòng)應(yīng)急通風(fēng)系統(tǒng)，加強(qiáng)空氣流通，降低氣體濃度。Ifarsenichydrideleakageoccurs,theemergencyventilationsystemshouldbeimmediatelystartedtostrengthenaircirculationandreducegasconcentration.當(dāng)設(shè)備出現(xiàn)故障時(shí)，如電機(jī)故障、壓力異常等，應(yīng)立即停止設(shè)備運(yùn)行，切斷電源。Whentheequipmentfails,suchasmotorfailure,abnormalpressure,etc.,theequipmentshouldbeshutdownimmediately,andthepowersupplyshouldbecutoff.

泄漏處理

LeakageHandling故障處理

FailureProcessing

氧壓浸出設(shè)備安全操作

Safeoperationofoxygen