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1、外文翻譯譯文:Application of control system on the base of PLC in sewage treatmentThe paper introduces a distributed control system of sewage treatment, and the core of the system is PLC. The structure of the control system, the assignment and implementation of the tasks, the control scheme and the design
2、concept of program are expounded. The way of central monitoring management and dispersing control is used by the control system; the long一distance control and monitoring of field equipment are uncharged of the upper computer; the software program of designs uses Intouch7. 0. The specific technology,
3、 equipment, the controlling of main parameter and several running data are uncharged of the PLC stations, and the software program of designs uses Concept 2. 2XL with online tracking and outline simulating. MB+ net is adopted by the communication between the upper computer and the PLC stations, with
4、 its simply building net, quickly running and stable communication. The automatic control of PLC has been successfully completed in sewage treatment, which has improved the operation efficiency and management level of sewage treatment equipment Introduced to take PLC as the distribute type control s
5、ystem of core in the wastewater treatment system of apply。Concretely described the structure, mission of the control system an allotment and carry out, the way of control and the thought of the program design. The way controled the concentration monitor of the system adoption a management and scatte
6、red a control, the place of honor machine be responsible for the spot the long range of the equipments control and surveillance, software adoption Intouch7. 0 draw up.The PLC native station is responsible for to the concrete craft, equipments and is mainly controled parameter to carry on control and
7、 collect various movement data, the program design adoption have on-line follow with off-line imitate the Concept of true function 2. 2 XL software.Place of honor machine and of the PLC adoption set the net be quickly simple and circulate speed, correspond by letter the stability strong MB+net.The w
8、hole control system successfully solved the PLC controls a problem in the automation within wastewater treatment and raised a wastewater treatment equipments to circulate an efficiency and manage level.Recently, for carrying out high quality, low consume, stable dependable movement.Domestic and inte
9、rnational many wastewater treatment factorieses adopted a modern forerunner to control technique and calculator technique and constitute calculator direct, control thus, manage system.Make system excellent to turn movement.But the programmable logic controller(PLC) then take microprocessor as core.S
10、ynthesize the calculator technique automatically controls technique and correspondence technique but develops of a kind of new and in general use utomatic control device.Have structure simple, function superior, dependable sex Gao, work properly words in general use, be easy to plait distance, usage
11、 convenience etc. advantage etc.The silver Chuan City the first wastewater treatment factory adopted a SBR craft and take PLC as the control system of core, day after handling the sewage 10 104 t the processing of reach mark sewage can used for an agriculture irrigation.1 Control system structureCon
12、trol the way of concentration monitor management, scatter a control of the system adoption.The emulation hold, place of honor machine, gather a line machine, printer to Be located on medium control room, two set PLCs are located on control the spot.Adopt this kind of structure can make the informati
13、on in the production line can centralized management with carry out whole operation, management with excellent turn.Also make to control dangerous dispersion in the meantime, raise the system credibility.1.1 The upper computersMedium control two calculator adoption PII class works of room to control
14、 machine, circulate the operate system of Windows NT.The place of honor machine be responsible for on the scene establish each long range control(full-automatic control, automatic control, order to move a control) with surveillance, make use of Intouch7. 0 engineering software packages provide a goo
15、d person machine dialogue boundary but obtain concerning parameter and equipments appearance information from the PLC by searching a way, keep a view manifestation to come out on the CRT by good sketch type, print a necessary data in the meantime and be provided for lord to control and manager instr
16、uction produce.Supervise and control boundary but include the system total diagram, system cent diagram, imitate the quantity general chart, parameter a constitution, report to the police a window, history trend and register a window etc. boundary but.In the system total diagram, circulate the perso
17、nnel can keep watch on signals, such as all movement appearances, equipments trouble and liquid which control an equipments and discharge.etc.Operate a personnel in the system the cent the diagram can carry on a single machine point to move to circulate an operation to all control equipmentses, beco
18、me the set automatically circulate operation or the whole factorieses full-automatic operation combine surveillance.In the meantime place of honor machine 2 and do a plait distance a machine.Medium control room to establish another an inset type emulation to hold, is been one control by the place of
19、 honor machine, in order to keep the craft process of the view manifestation whole factory and main parameter value.1. 2 The PLC stand According to wastewater treatment of two part, the spot the long range of the equipments the control output and the spot the signal collect to control a station comp
20、letion from two PLC wood ground.PLC1 native control station control the space grid, sewage promote a pump house, Pu spirit to sink sand ponds etc. to prepare a processing part.The PLC2 native control station controls dirty mire to dehydrate, press to filter machine etc. department.PLC3 native contro
21、l station control SBR living creature processing part.Moreover, the on the spot native control station is each to establish an operation terminal to establish each, be responsible for at native to establish each control on the scene.(automatic control, order to move a control) The spot is each the p
22、hysical parameter that the supervision order and include water level, temperature, discharge and turn soon, electric currents etc. imitate quantity, from to in response to of an appearance spread a feeling machine or change to send to a machine examination to come out and change into the electric cu
23、rrent signal of the 420 mA, through shield inside the PLC that the electric cable sends to each statures system, from the PLC picks up a people through various mold piece sample telecommunication number.Same, imitate quantity control the signal send to performance organization by the 420 mA electric
24、 current form after being output by the PLC, control performance organization of action. The Modicon Quantum series PLC of Schneider company is satisfy liberal of, according to standard of network conjunction and the spot total line conjunction etc. application the technique provided various network
25、 a choice, support Modbus, Mod-bus Plus(MB+), the long range I/0, TCP/IP etc. network conjunction, have stronger and vivid.Therefore, the wastewater treatment is convenient to arrive of the PLC choose the series of Modicon Ouantum of use Schneider.1. 3 Correspondences MB+agreement is the Modicon com
26、pany release of an open type of the adoption IEEE802. 4 correspond by letter 5 agreements the spot total line of card agreement.MB+the network together other networks compare to have a set of net simple, the investment be little, network speed quick, correspondence the stability strong etc. characte
27、ristics, it make calculator, controller and other data sources through an usage double wring line or fiber optic cable Be a body to together carry on correspondence at the whole network top.But the CPU mold piece of the Modicon Quantum series PLC imply MB+correspondence, therefore correspond by lett
28、er a network to choose to use MB+network.Medium control two machine, two control stations with native PLC of room to pass MB+the network link together.The PLC CPU mold piece passes MB+correspondence and two machines carry on data commutation and collect the place of honor supervision various operati
29、on instruction of the system and the spot the examination signal and data, through analysis handle, pass exportation mold piece to control object output control signal;In the meantime, the PLC passes MB+net upward the machine return to various data, place of honor machine logarithms according to car
30、ry on an operation processing, show various signal and print various statement.2 The design of PLC control program The system has four kinds of control methods:The native hand moves a control, single set equipments point moves a control, become a set, the equipments automatically controls, the whole
31、 factory equipments full-automatic control.Two kinds of ex- with general methods at establish each adjust to try or maintain usage, the system is mainly circulate with full-automatic control.Under this kind of way, all each kind of equipmentses from PLC according to in advance draw up of procedure a
32、uto control, dont need to operate a personnel an intervention.Various spot data spreads a highest machine through a PLC, come out in the place of honor on board description and make the craft, equipments movement of whole factorieses get an overall control. The living creature processing part of the
33、 PLC3 station control is the whole wastewater treatment of key part, be limited by space, only with the PLC3 stand of program design for example.2.1 Process of controlThe PLC3 stationses were use to control to get into Pu spirit from sewage, the pond is everywhere sewage run off Pu after manage spir
34、it the whole process of the pond.Include turn of sequence and time- switch moderate breezes machine of control various valve, pump, breeze machine to soon regulate etc. in this process.The Pu spirit pond is the core of wastewater treatment to construct a thing, sewage is to come and go through a mic
35、robial living creature oxygenation in the pond in addition to organic matter, the processing effect of content to sewage of the oxygen in water is to go to a pass important.Request according to the SBR craft, the deliquescence oxygen in the Pu spirit pond content usually controls within the scope of
36、 13 mgs/L and annoy a stage end to fuse an oxygen content in the Pu should be not over the 2 mgs/L.Contain the oxygen once measured low or lead Gao, all will influence a fluid matter quantity.Handle 4 sets of the 10 104 t the SBR of 8 pond modes to respond pond to the day, each one responds that the
37、 pond go together with a pedestal from change Pin machine control of breeze machine, used for annoying pond Pu spirit to by turn provide oxygen toward two Pus.Establish 4 pieces of deliquescence oxygen test instruments in the different location of each Pu spirit pond, measure contain of sewage amoun
38、t of oxygen in pond, the PLC separates a 5 mins to examine a deliquescence oxygen in a Pu spirit pond value each time, according to fuse oxygen of average value to control breeze machine to turn soon.If fuse oxygen low limit at the bottom of the enactment, the frequency modulation breeze machine tur
39、ns to soon increase 5%;If fuse oxygen Gao while set upper limit, the frequency modulation breeze machine turns to soon lower 5%.So, carried out Pu spirit pond to provide automatically regulate of the amount of oxygen, since avoided unnecessary energy loss, again excellent turned movement craft.2. 2
40、The design of PLC program The adoptive plait distance software is a Concept 2. 2 XLs.Concept is according to under the Windows of the PLC plait distance tool, have good customers interface, and have on-line follow and off-line imitate true function.The control procedure of PLC3 stationses is divided
41、 into five procedure mold piece. (1)Public mold pieces of procedure use-include a beginning to start to turn part, hour cent second etc. ask pulse unit, SBR to respond a period enactment, fuse oxygen enactment.etc. (2)Order control mold pieces of the switch quantity -the coordination control report
42、to the police of circulate and related breakdown of equipmentses, such as each valve, pump and breeze machine.etc. The enter of SBR pond spirit valve, enter water valve, reflux pump, surplus dirty mire pump from PLC according to the craft of the wastewater treatment period time segment control, wate
43、r valve from PLC according to craft time and super voice liquid the measured value of the instrument to control. (3)Protection mold pieces of the off-power-system power failure after, the PLC saves all appearance locks and make after treating to add an electricity PLC instauration keep of the appear
44、ance continue to circulate. (4)Mold pieces of correspondences -use to complete PLC and various data transmission of place of honor machine.(5)Fuse an oxygen value to automatically regulate a mold piece-according to fuse an oxygen value to regulate breeze machine to turn soon and report to the police
45、 of related breakdown.The target which regulates to turn soon promises the be worth of deliquescence oxygen as 2 mgs/L in the whole Pu spirit period.Adoptive control strategy is as follows:The Pu spirit period beginning, the breeze machine at top speed movement attains a 2 mgs/L in shorterly of the
46、hour ask by making deliquescence oxygen and take 5 mins as a period to examine deliquescence oxygen to be worth in the meantime.When fuse an oxygen value big at the 2 mgs/L, the breeze machine turns to soon descend 5%;When fuse an oxygen value small at the 2 mgs/L, the breeze machine turns to soon r
47、ise 5%.If the breeze machine turns to soon rise to allow of tallest turn soon, fuse an oxygen value return small then maintain tallest to turn soon at the 2 mgs/L.This kind of circumstance may annoy the last phase of period to appear in the Pu, but also will not clearly influence wastewater treatmen
48、t quality.Supervise and control an exportation electric current of change the Pin machine value at any time in the Pu the spirit of the whole period, make it not exceed change the sum of Pin machine settle a value.If meet a surprised circumstance to make to output electric current exceed when the su
49、m settle value, immediately lower breeze machine to turn soon.If the breeze machine turns to soon decline to allow of lowest turn soon, output electric current to return exceed the sum settle a value, then stop breeze machine and send out to report to the police signal in the meantimeAlong with auto
50、matic control technical development, the UNITANK craft more and more gets extensively applied.Regard experience as principle currently, use DO, time, discharge as a craft control parameter, adjust the Pu spirit circulate of machine and line up mire the etc. lack accurate mathematics model to carry o
51、ut the automatic control of higher layer of SBR method for time.Someone once put forward took the COD or the do as parameter of misty control of thought.The research direction of the automatic control of SBR method mainly is to look for several control parameters from now on, since can reflect into
52、water of fluid matter water quantity variety and reaction process in of decline a solution circumstance, and then can do for the calculator control parameter.The PLC gathers in proper order control and process to control at the integral whole and have dependable sex Gao, usage convenience, vivid, se
53、t net simple of the characteristics be the emollient tool of the small scale industrial automation in the realization.In the wastewater treatment, according to PLC control system at solid sex, credibility, accurate sex etc. dint a but satisfied a design a request, promised wastewater treatment of sm
54、oothly progress.Because of Internet fast development, hope can come to visit to ask wastewater treatment factory through an Internet of from control system, the Internet which needed to input users name and password and then can carry out long range came to carried on a control to the equipments of
55、whole factorieses.Transport the sewage data of wastewater treatment factory to the national environmental protection bureau through an Internet in the meantime city environmental protection bureau perhaps, for the purpose of the Bu class management of section to wastewater treatment factory.基于PLC的控制
56、系統(tǒng)在污水處理中的應(yīng)用介紹了以PLC為核心的分布式控制系統(tǒng)在污水處理系統(tǒng)中的應(yīng)用。具體敘述了控制系統(tǒng)的結(jié)構(gòu)、任務(wù)分配及實現(xiàn)、控制方式和程序設(shè)計思想.控制系統(tǒng)采用集中監(jiān)測管理、分散控制的方式,上位機(jī)負(fù)責(zé)現(xiàn)場設(shè)備的遠(yuǎn)程控制和監(jiān)視,軟件采用Intouch7. 0編制。PLC本地站負(fù)責(zé)對具體的工藝、設(shè)備、主要被控參數(shù)進(jìn)行控制及采集各種運行數(shù)據(jù),程序設(shè)計采用具有在線跟蹤和離線仿真功能的Concept 2. 2XL軟件。上位機(jī)與PLC之間采用組網(wǎng)簡單、運行速度快、通信穩(wěn)定性強的MB+網(wǎng) 。整個控制系統(tǒng)成功地解決了PLC在污水處理中的自動化控制問題,提高了污水處理設(shè)備運行效率和管理水平。近年來,為了實現(xiàn)高質(zhì)
57、量、低消耗、穩(wěn)定可靠的運行。國內(nèi)外許多污水處理廠采用了現(xiàn)代先進(jìn)控制技術(shù)和計算機(jī)技術(shù),從而構(gòu)成計算機(jī)監(jiān)督、控制、管理系統(tǒng).使系統(tǒng)優(yōu)化運行。而可編程邏輯控制器(PLC)則是以微處理器為核心。綜合了計算機(jī)技術(shù)自動控制技術(shù)和通信技術(shù)而發(fā)展起來的一種新型、通用的自動控制裝置。具有結(jié)構(gòu)簡單、性能優(yōu)越、可靠性高、靈話通用、易于編程、使用方便等優(yōu)點等。銀川市第一污水處理廠采用了SBR工藝及以PLC為核心的控制系統(tǒng),日處理污水10 x 104 t處理后的達(dá)標(biāo)污水可用于農(nóng)業(yè)灌溉。1 控制系統(tǒng)結(jié)構(gòu)控制系統(tǒng)采用“集中監(jiān)測管理,分散控制”的方式。模擬屏、上位機(jī)、集線器、打印機(jī)位于中控室,二臺PLC位于控制現(xiàn)場。采用這種
58、結(jié)構(gòu)可使生產(chǎn)過程中的信息能夠集中管理,以實現(xiàn)整體操作、管理和優(yōu)化。同時,也使得控制危險分散,提高系統(tǒng)可靠性。1.1上位機(jī) 中控室的兩臺上位計算機(jī)采用PII級工控機(jī),運行Windows NT操作系統(tǒng)。上位機(jī)負(fù)責(zé)現(xiàn)場設(shè)各的遠(yuǎn)程控制(全自動控制、自動控制、點動控制)和監(jiān)視,利用Intouch7. 0工程軟件包提供良好的人機(jī)對話界而,以查詢方式從PLC獲取有關(guān)參數(shù)和設(shè)備狀態(tài)信息,以棒圖形式在CRT上直觀顯示出來,同時打印必要的數(shù)據(jù),供主控及管理人員指導(dǎo)生產(chǎn)。監(jiān)控界而包括系統(tǒng)總圖、系統(tǒng)分圖、模擬量一覽表、參數(shù)設(shè)置、報警窗、歷史趨勢、登錄窗等界而.在系統(tǒng)總圖里,運行人員能夠監(jiān)視所有控制設(shè)備的運行狀態(tài)、設(shè)備
59、事故及液位、流量等信號.在系統(tǒng)分圖里,操作人員能夠?qū)λ锌刂圃O(shè)備進(jìn)行單機(jī)點動運行操作、成組自動運行操作或全廠全自動操作并監(jiān)視。同時上位機(jī)2兼做編程器.中控室另設(shè)置一個鑲嵌式模擬屏,由上位機(jī)1控制,用以直觀顯示全廠工藝流程及主要參數(shù)值。1.2 PLC站 根據(jù)污水處理的二部分,現(xiàn)場設(shè)備的遠(yuǎn)程控制輸出和現(xiàn)場信號采集由二個PLC木地控制站完成。PLC1本地控制站控制格柵、污水提升泵房、曝氣沉砂池等預(yù)處理部分。PLC2本地控制站控制污泥脫水、壓濾機(jī)等部。PLC3本地控制站控制SBR生物處理部分.另外,在現(xiàn)場本地控制站各設(shè)1臺操作終端設(shè)各,負(fù)責(zé)在本地對現(xiàn)場設(shè)各的控制(自動控制、點動控制)。 現(xiàn)場各個監(jiān)控點的物理參數(shù),包括水位、溫度、流量、轉(zhuǎn)速、電流等模擬量,由對應(yīng)的一次儀表傳感器或變送器檢測出來并轉(zhuǎn)變?yōu)?20 mA電流信號,經(jīng)屏蔽電纜
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