文件編號DOCUMENTNOQPM/ZT09泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造PRESSUREPIPECOMPONENTSMANUFACTURE質(zhì)量保證手冊QUALITYCONTROLMANUAL（第四版THEFOURTHEDITION）編制PREPARED年YEAR月MONTH日DATE審核CHECKED年YEAR月MONTH日DATE批準(zhǔn)APPROVED年YEAR月MONTH日DATE受控狀態(tài)CONTROLLEDSTATE持有人HOLDER分發(fā)編號DISTRIBUTIONNO2014年11月10日發(fā)布/2015年1月1日實施ISSUEDONNOVEMBER10,2014/IMPLEMENTEDONJANUARY1,2015文件目錄DOCUMENTLIST章節(jié)CHAPTER內(nèi)容CONTENT頁碼PAGE00目錄CATALOGUE201公司簡介COMPANYPROFILE403手冊頒布令MANUALISSUANCEORDER704任命書APPOINTMENTBOOK1005質(zhì)量方針和目標(biāo)QUALITYPOLICYANDGOALS1206目的及適用范圍AIMSANDAPPLICATIONRANGE1707術(shù)語和縮寫TERMSANDABBREVIATION201管理職責(zé)MANAGEMENTRESPONSIBILITY222質(zhì)量保證體系文件QUALITYCONTROLSYSTEMDOCUMENT493文件和記錄控制DOCUMENTANDRECORDCONTROL534合同控制CONTRACTCONTROL595設(shè)計控制DESIGNCONTROL646材料、零部件控制MATERIALANDCOMPONENTSCONTROL687作業(yè)（工藝）控制OPERATIONTECHNOLOGYCONTROL768焊接控制WELDINGCONTROL819熱處理控制HEATTREATMENTCONTROL8810無損檢測控制NDTCONTROL9111理化檢驗控制PHYSICALANDCHEMICALINSPECTIONCONTROL9512檢驗與試驗控制INSPECTIONANDTESTCONTROL9913設(shè)備和檢驗與試驗裝置控制EQUIPMENT,INSPECTIONANDTESTDEVICECONTROL10414不合格品（項）控制DEFECTIVEGOODSITEMCONTROL11115質(zhì)量改進與服務(wù)QUALITYIMPROVEMENTANDSERVICE11616人員的培訓(xùn)、考核及其管理STAFFTRAINING,ASSESSMENTANDMANAGEMENT12117其它過程控制（成型、整形）OTHERPROCEDURECONTROLMOLDING,REFORMING12718執(zhí)行特種設(shè)備許可制度IMPLEMENTSPECIALEQUIPMENTLICENSESYSTEM132附錄APPENDIX1程序、工藝守則、管理制度目錄CATALOGUEOFPROCEDURE,TECHNOLOGYPRINCIPLEANDMANAGEMENTSYSTEM136附錄APPENDIX2制造與檢驗引用標(biāo)準(zhǔn)MANUFACTUREANDINSPECTIONREFERENCESTANDARD140附錄APPENDIX5特種設(shè)備制造質(zhì)保體系要求與ISO9001要求對照表REQUIREMENTCOMPARISONTABLEOFSPECIALEQUIPMENTMANUFACTUREQUALITYCONTROLSYSTEMANDISO9001143附錄APPENDIX6質(zhì)量管理體系職能分配表QUALITYMANAGEMENTSYSTEMFUNCTIONALDISTRIBUTIONTABLE146文件名稱NAME公司簡介COMPANYPROFILE版次VERSION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第1頁共3頁PAGE1OF3PAGES01公司簡介COMPANYPROFILE泉州市中天石油化工機械制造有限公司（以下簡稱公司）始建于2000年，位于福建省泉州市洛江區(qū)萬安科技園。公司注冊資金1658萬元，總資產(chǎn)3550萬元。各種管件年生產(chǎn)能力3000噸，現(xiàn)有職工82人，專業(yè)技術(shù)人員12名。近三年銷售額均超過4500萬元。QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTDHEREINAFTERREFERREDASCOMPANYHASBEENESTABLISHEDIN2000ANDLOCATEDATWANANTECHNOLOGYZONE,LUOJIANGDISTRICT,QUANZHOUCITY,FUJIANPROVINCEITSREGISTEREDCAPITALIS1658MILLIONYUANANDITSTOTALCAPITALHASACHIEVED355MILLIONYUANITSANNUALPRODUCTIONOFALLKINDSOFPIPEFITTINGSIS3000TONSITHAS82STAFFS,INWHICH12STAFFSAREPROFESSIONALSITSAMOUNTOFSALESISOVER45MILLIONYUANINLASTTHREEYEARS隨著公司不斷地發(fā)展壯大，公司的管件車間廠房已不能滿足生產(chǎn)需求，公司管件車間于2010年2月搬遷到泉州市惠安縣東橋鎮(zhèn)，總面積達(dá)到42000平方米，管件生產(chǎn)車間的建筑面積達(dá)6400平方米。ALONGWITHTHECOMPANYDEVELOPINGANDEXPANDING,THEPLANTSFORPIPEFITTINGSCANNOTMEETPRODUCTIONREQUIREMENTS,SOTHEYHAVEBEENMOVEDTODONGQIAOTOWN,HUIANCOUNTRY,QUANZHOUCITYONFEBRUARY,2010ITSTOTALAREAHASREACHED42000SQUAREMETERS,ANDTHEBUILDINGAREAOFPIPEFITTINGPLANTHASREACHED6400SQUAREMETERS公司前身是三明市石油化工機械廠管件車間搬遷發(fā)展而來，生產(chǎn)管件已有二十多年的時間，現(xiàn)有管件生產(chǎn)設(shè)備60余臺，包括可煨制530的中頻感應(yīng)加熱彎管機、可推制530無縫彎頭大型推制機、500噸液壓機、300噸液壓彎管機，熱處理爐等。是福建省專業(yè)生文件名稱NAME公司簡介COMPANYPROFILE版次VERSION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第2頁共3頁PAGE2OF3PAGES產(chǎn)鋼制管件產(chǎn)品的主要企業(yè)，中石化管件產(chǎn)品的合格供應(yīng)商、同時還是福建省大型船舶制造廠管件供應(yīng)定點企業(yè)。THECOMPANYISDERIVEDFROMTHEPIPEFITTINGPLANTOFSANMINGPETROCHEMICALMACHINERYFACTORYITHASPRODUCEDPIPEFITTINGSFORMORETHAN20YEARSITHASOVER60UNITSEQUIPMENTFORPRODUCINGPIPEFITTINGS,INCLUDINGMEDIUMFREQUENCYINDUCTIONHEATINGPIPEBENDERWHICHCANBEND530PIPEFITTINGS,LARGESEAMLESSELBOWPUSHINGMACHINEWHICHCANBEND530PIPEFITTINGS,HYDRAULICMACHINEWITH500TONS,HYDRAULICBENDERWITH300TONS,HEATTREATMENTFURNACE,ETCITISONEOFTHEMAINPROFESSIONALENTERPRISESTHATPRODUCESTEELPIPEFITTINGPRODUCTSINFUJIANPROVINCE,QUALIFIEDSUPPLIEROFPIPEFITTINGPRODUCTSFORSINOPEC,ANDAPPOINTEDSUPPLIEROFPIPEFITTINGSFORLARGEVESSELMANUFACTURERINFUJIANPROVINCE公司建立了科學(xué)的質(zhì)量保證體系，于2002年獲得中國船級社ISO9001質(zhì)量體系認(rèn)證證書。公司于2005年2月取得國家質(zhì)量監(jiān)督檢驗檢疫總局頒發(fā)的“中華人民共和國特種設(shè)備制造許可證”（組別鋼制無縫管件、鋼制有縫管件AB級別。鋼制法蘭B級別）。THECOMPANYESTABLISHEDSCIENTIFICQUALITYCONTROLSYSTEM,GAINEDCHINACLASSIFICATIONSOCIETYISO9001QUALITYCONTROLCERTIFICATEIN2002ITALSOOBTAINEDMANUFACTURELICENSEOFSPECIALEQUIPMENTOFPEOPLESREPUBLICOFCHINAISSUEDBYGENERALADMINISTRATIONOFQUALITYSUPERVISION,INSPECTIONANDQUARANTINEOFTHEPEOPLESREPUBLICOFCHINAINFEBRUARY,2005GROUPSSTEELSEAMLESSPIPEFITTINGANDSTEELSEAMPIPEFITTINGWITHAANDBGRADESSTEELFLANGEWITHBGRADE公司生產(chǎn)的主要產(chǎn)品有鋼制無縫管件，其中鋼制管件包括彎頭、彎管、三通、異徑管、法蘭、管帽、接管座、三大系列，產(chǎn)品材質(zhì)分別有碳鋼、不銹鋼、合金鋼，管件產(chǎn)品共有250多種規(guī)格、型號。公司產(chǎn)品主要用于石油、電力、化工、輕工、冶金、船舶、城建等行業(yè)，近年來成為國家重點工程及大型項目的供應(yīng)商，電力行業(yè)如國電泉州發(fā)電有限公司高壓管件，石化行業(yè)如中海油大榭石化項目、造紙行業(yè)如寧波亞洲漿紙業(yè)有限公司全套不銹鋼管配件，化纖行業(yè)如廈門翔鷺化纖項目、煉油行業(yè)如中石化福建省煉油一體化項目等。MAINPRODUCTSSTEELSEAMLESSPIPEFITTINGS,INCLUDINGELBOWS,BENDS,TEES,REDUCERS,FLANGES,PIPECAPS,STUBTUBESWITHTHREESERIESTHEKINDSOFPRODUCTMATERIALARECARBON文件名稱NAME公司簡介COMPANYPROFILE版次VERSION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第3頁共3頁PAGE3OF3PAGESSTEEL,STAINLESSSTEELANDALLOYSTEELITHASOVER250TYPESSPECIFICATIONANDMODELOFPIPEFITTINGPRODUCTSITSPRODUCTSAREMAINLYUSEDINPETROLEUM,ELECTRICITY,CHEMICAL,LIGHTINDUSTRY,METALLURGY,VESSEL,CITYBUILDINGANDOTHERINDUSTRYITHASBECOMETHESUPPLIEROFNATIONIMPORTANTENGINEERANDLARGEPROJECTITSUPPLYSHIGHPRESSUREPIPEFITTINGSFORGUODIANQUANZHOUPOWERGENERATIONCORPORATIONINELECTRICITYINDUSTRY,CNOOCDAXIEPETROCHEMICALPROJECTINPETROCHEMICALINDUSTRY,WHOLESETSTAINLESSSTEELPIPEACCESSORIESFORNINGBOASIAPULPCORPORATIONINPAPERMAKINGINDUSTRY,XIAMENXIANGLUCHEMICALFIBERPROJECTINCHEMICALFIBERINDUSTRY,SINOPECFUJIANREFINERYINTEGRATIONPROJECTINREFININGINDUSTRY,ETC公司設(shè)立了完整的質(zhì)量管理職能部門及質(zhì)量控制系統(tǒng)責(zé)任人，設(shè)有專業(yè)的無損檢測人員，無損檢測和理化硬度檢測系統(tǒng)，檢測設(shè)備配套齊全，檢測設(shè)備儀器先進、有X光探傷機、磁粉探傷機、超聲波探傷機、金相分析儀、化學(xué)試驗、機械性能試驗機、沖擊試驗機、德國數(shù)顯光譜檢測儀、紅外線測溫儀等檢測設(shè)備。COMPANYESTABLISHEDCOMPLETEQUALITYCONTROLDEPARTMENTANDAPPOINTEDRESPONSIBLEPERSONFORQUALITYCONTROLSYSTEMITEQUIPPEDWITHPROFESSIONALNDTPERSONNEL,NDTANDPHYSICOCHEMICALHARDNESSTESTSYSTEMTHETESTEQUIPMENTISCOMPLETEANDTHEYHAVEADVANCEDINSTRUMENTS,LIKEXRAYDETECTIONMACHINE,MAGNETICPARTICLEDETECTIONMACHINE,ULTRASONICDETECTIONMACHINE,METALLOGRAPHICANALYZER,CHEMICALTESTINGANDMECHANICALPERFORMANCETESTINGMACHINE,IMPACTTESTINGMACHINE,DIGITALGERMANYSIGNIFICANTSPECTRUMDETECTOR,INFRAREDTHERMOMETERANDOTHERDETECTIONEQUIPMENT公司始終堅持“以顧客為中心，以標(biāo)準(zhǔn)為依據(jù)”的經(jīng)營方針，貫徹執(zhí)行，嚴(yán)格按照壓力管道元件質(zhì)量保證手冊指導(dǎo)生產(chǎn)，為提高壓力管道元件產(chǎn)品質(zhì)量和工廠的信譽而努力。THECOMPANYHASALWAYSSTUCKTOTHEOPERATIONPOLICYOFCUSTOMERCENTRICANDSTANDARDBASEDTOIMPLEMENTPRESSUREPIPECOMPONENTSQUALITYCONTROLMANUALTOGUIDEPRODUCTIONTOMAKEEFFORTTOIMPROVETHEQUALITYOFPRESSUREPIPECOMPONENTPRODUCTSANDREPUTATIONOFFACTORY手冊頒布令MANUALISSUANCEORDER為加強管理、保證壓力管道元件制造質(zhì)量、提高效益和降低成本，本公司根據(jù)特種設(shè)備安全監(jiān)察條例、TSGZ00042007特種設(shè)備制造、安裝、改造、維修質(zhì)量保證體系基本要求，TSGD20012006壓力管道元件制造許可規(guī)則等相關(guān)標(biāo)準(zhǔn)的有關(guān)規(guī)定，結(jié)合GB/T190012008質(zhì)量管理體系要求和公司的實際情況，組織重新編制了壓力元件制造質(zhì)量保證手冊第三版，完善和健全了質(zhì)量保證體系。ACCORDINGTOTHEREGULATIONSONSAFETYSUPERVISIONOFSPECIALEQUIPMENT,TSGZ00042007BASICREQUIREMENTSOFQUALITYASSURANCESYSTEMFORMANUFACTURE,INSTALLATION,ALTERATIONANDREPAIROFSPECIALEQUIPMENT,TSGD20012006PRESSUREPIPINGCOMPONENTSMANUFACTUREAPPRAISALREGULATIONANDTHERELATEDREGULATIONSOFOTHERRELEVANTSTANDARDS,COMPANYCOMBINEDWITHGB/T190012008QUALITYMANAGEMENTSYSTEMREQUIREMENTSANDTHEACTUALSITUATIONSOFITSELF,ORGANIZEDTORECOMPILETHETHIRDEDITIONPRESSURECOMPONENTSMANUFACTUREQUALITYCONTROLMANUAL,COMPLETEDQUALITYCONTROLSYSTEM,STRENGTHENINGMANAGEMENT,ENSURINGMANUFACTUREQUALITYOFPRESSUREPIPECOMPONENTS,IMPROVINGEFFICIENCYANDREDUCINGCOST本手冊是我公司壓力管道元件質(zhì)量管理中的綱領(lǐng)性文件，是本公司質(zhì)量工作的基本法規(guī)，也是本公司向客戶提供服務(wù)的質(zhì)量保證和承諾，它具體闡述了公司的質(zhì)量方針和質(zhì)量目標(biāo)，描述了我公司質(zhì)量保證體系的構(gòu)成，對TSGZ00042007特種設(shè)備制造、安裝、改造、維修質(zhì)量保證體系基本要求中要求的內(nèi)容及其相互間的聯(lián)系做了系統(tǒng)的、明確的規(guī)定，完全符合TSGD20012006壓力管道元件制造許可規(guī)則、。是公司實施先進的管理、開展質(zhì)量活動的準(zhǔn)則，現(xiàn)予以頒布實施。THISMANUALISTHEPROGRAMMATICDOCUMENTOFCOMPANYPRESSUREPIPECOMPONENTS文件名稱NAME手冊頌布令MANUALISSUANCEORDER版次EDITION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第1頁共3頁PAGE1OF3PAGESQUALITYMANAGEMENT,THEBASICREGULATIONSOFCOMPANYQUALITYWORK,ANDALSOTHEQUALITYASSURANCEANDCOMMITMENTOFCOMPANYCUSTOMERSERVICEITSPECIFICALLYADDRESSEDTHECOMPANYQUALITYPOLICYANDQUALITYGOALS,DESCRIBEDTHECOMPOSITIONOFCOMPANYQUALITYCONTROLSYSTEM,SYSTEMATICANDCLEARLYDEFINEDTHECONTENTSREQUIREDINTSGZ00042007BASICREQUIREMENTSOFQUALITYASSURANCESYSTEMFORMANUFACTURE,INSTALLATION,ALTERATIONANDREPAIROFSPECIALEQUIPMENTANDTHEIRLINKSBETWEENEACHOTHERITISTHENORMFORCOMPANYTOIMPLEMENTADVANCEDMANAGEMENT,TOCARRYOUTQUALITYACTIVITIESANDHEREBYITISISSUEDANDTOBEIMPLEMENTED本手冊適用于我公司制造的所有壓力管道元件產(chǎn)品。公司各部門和全體職工必須認(rèn)真學(xué)習(xí)，貫徹執(zhí)行，嚴(yán)格按照壓力管道元件質(zhì)量保證手冊的規(guī)定去做，為提高壓力管道元件產(chǎn)品質(zhì)量和工廠的信譽而努力。THISMANUALISAPPLYTOALLOFTHEPRESSUREPIPECOMPONENTPRODUCTSMANUFACTUREDBYOURCOMPANYEACHDEPARTMENTANDALLEMPLOYEESOFCOMPANYMUSTCAREFULLYSTUDY,IMPLEMENTANDCARRYOUTWORKSTRICTLYACCORDINGTOPRESSUREPIPECOMPONENTSQUALITYCONTROLMANUALTOMAKEEFFORTTOIMPROVETHEQUALITYOFPRESSUREPIPECOMPONENTSANDREPUTATIONOFFACTORY值此壓力元件制造質(zhì)量保證手冊發(fā)布之際，我鄭重重申ONTHEOCCASIONOFTHEISSUANCEOFPRESSURECOMPONENTSMANUFACTUREQUALITYCONTROLMANUAL,ISOLEMNLYREAFFIRM1、我對本公司壓力管道元件安全質(zhì)量承擔(dān)全部責(zé)任；ITAKEFULLRESPONSIBILITYFORTHESAFETYANDQUALITYOFPRESSUREPIPECOMPONENTSOFOURCOMPANY2、為保證質(zhì)量保證體系的正常運轉(zhuǎn)，特授權(quán)質(zhì)量保證工程師全權(quán)負(fù)責(zé)組織和領(lǐng)導(dǎo)我公司的質(zhì)量保證體系的建立、實施、保持和改進的工作，并任命各質(zhì)量控制系統(tǒng)責(zé)任人員對壓力元件制造過程中的質(zhì)量控制負(fù)責(zé)。TOENSURETHENORMALOPERATIONOFQUALITYCONTROLSYSTEM,OURCOMPANYAUTHORIZEDQUALITYCONTROLENGINEERTORESPONSIBLEFORORGANIZINGANDLEADINGTHEESTABLISHMENT,IMPLEMENT,MAINTAININGANDIMPROVINGOFOURCOMPANYQUALITYCONTROLSYSTEM,ANDAPPOINTEDQUALITYCONTROLSYSTEMRESPONSIBLEPERSONTOBERESPONSIBLEFORTHE文件名稱NAME手冊頌布令MANUALISSUANCEORDER版次EDITION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第2頁共3頁PAGE2OF3PAGESQUALITYCONTROLDURINGTHEMANUFACTUREOFPRESSURECOMPONENTS3、質(zhì)量保證體系機構(gòu)組織上有獨立性，在處理壓力管道元件產(chǎn)品質(zhì)量問題享有最高的權(quán)力。QUALITYCONTROLSYSTEMISINDEPENDENTINORGANIZATION,ITENJOYSTHEHIGHESTPOWERINDEALINGWITHTHEQUALITYPROBLEMSOFPRESSUREPIPECOMPONENTPRODUCTS本手冊2013年6月10日予以正式發(fā)布，并于2013年8月10日起正式生效并在全公司范圍內(nèi)運行實施。THISMANUALWASOFFICIALLYISSUEDONJUNE10,2013,ANDTOOKEFFECTONAUGUST10,2013ANDIMPLEMENTEDINCOMPANYWIDE總經(jīng)理GENERALMANAGER文件名稱NAME手冊頌布令MANUALISSUANCEORDER版次EDITION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第3頁共3頁PAGE3OF3PAGES授權(quán)聲明AUTHORIZATIONDECLARATION為了保證質(zhì)保體系的實施和保持，確保壓力管道元件產(chǎn)品質(zhì)量符合法規(guī)、標(biāo)準(zhǔn)的要求，我授權(quán)質(zhì)量保證工程師主持日常質(zhì)量管理和質(zhì)量保證工作，全權(quán)負(fù)責(zé)壓力管道元件制造技術(shù)的仲裁和產(chǎn)品質(zhì)量問題等具體工作，在處理質(zhì)量問題時，有高于其他部門的權(quán)力，特殊問題由我組織協(xié)調(diào)。INORDERTOENSURETHEIMPLEMENTATIONANDMAINTENANCEOFQUALITYCONTROLSYSTEM,TOMAKESURETHEQUALITYOFPRESSUREPIPECOMPONENTPRODUCTSCANMEETTHEREQUIREMENTSOFREGULATIONSANDSTANDARDS,IAUTHORIZEQUALITYCONTROLENGINEERTODIRECTROUTINEQUALITYMANAGEMENTANDCONTROLWORK,TAKEFULLRESPONSIBILITYFORTHEARBITRATIONOFMANUFACTURETECHNOLOGYOFPRESSUREPIPECOMPONENTSANDDEALINGWITHPRODUCTQUALITYPROBLEMSANDOTHERSPECIFICWORKHE/SHEHASTHEPOWERHIGHERTHANINOTHERDEPARTMENTSINDEALINGWITHQUALITYPROBLEMSSPECIALPROBLEMSCOORDINATEDBYMYORGANIZATION質(zhì)量保證工程師對違反本質(zhì)量手冊規(guī)定要求的作業(yè)活動，有權(quán)發(fā)布停止生產(chǎn)制造的命令，不受成本和進度的約束，有權(quán)對產(chǎn)品質(zhì)量問題進行調(diào)查，主持召開事故分析會，行使質(zhì)量否決權(quán)。QUALITYCONTROLENGINEERHASTHEPOWERTOISSUEORDERTOSTOPPRODUCTIONINVIOLATIONOFTHEPROVISIONISOFTHISQUALITYMANUALOFACTIVITIES,WITHOUTTHECOSTANDSCHEDULECONSTRAINTSHE/SHEHASTHERIGHTTOINVESTIGATEPRODUCTQUALITYPROBLEMS,TOHOSTACCIDENTANALYSISMEETINGANDEXERCISEQUALITYVETOPOWER質(zhì)保工程師應(yīng)定期向我報告質(zhì)量體系運行情況、存在問題和應(yīng)采取的糾正措施。QUALITYCONTROLENGINEERSHALLREPORTREGULARYTOMETHEOPERATIONSITUATIONSOFQUALITYSYSTEM,THEEXISTINGPROBLEMSANDCORRECTIVEMEASURESTOBETAKEN根據(jù)中華人民共和國產(chǎn)品質(zhì)量法和工業(yè)產(chǎn)品質(zhì)量責(zé)任條例，我對公司壓力管道元件產(chǎn)品的質(zhì)量負(fù)全責(zé)。并任命ITAKEFULLRESPONSIBILITYFORTHEQUALITYOFCOMPANYPRESSUREPIPECOMPONENTPRODUCTSACCORDINGTOPRODUCTQUALITYLAWOFPEOPLEREPUBLICOFCHINAANDQUALITYOFINDUSTRIALPRODUCTSLIABILITYREGULATIONSIAPPOINT石榴同志為質(zhì)量保證工程師；SHILIUASQUALITYCONTROLENGINEER錢鼎興同志為設(shè)計、工藝質(zhì)控系統(tǒng)責(zé)任人（簡稱設(shè)計工藝責(zé)任人兼技術(shù)負(fù)責(zé)人）；QIANDINGXINGASRESPONSIBLEPERSONFORDESIGNANDTECHNOLOGYQUALITYCONTROLSYSTEMFORSHORTISRESPONSIBLEPERSONFORDESIGNANDTECHNOLOGY文件名稱NAME授權(quán)聲明AUTHORIZATIONDECLARATION版次EDITION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第1頁共2頁PAGE1OF2PAGES黃月明同志為材料質(zhì)控系統(tǒng)責(zé)任人（簡稱材料責(zé)任人）；HUANGYUEMINGASRESPONSIBLEPERSONFORMATERIALQUALITYCONTROLSYSTEMFORSHORTISMATERIALRESPONSIBLEPERSON傅義彪同志為焊接質(zhì)控系統(tǒng)責(zé)任人（簡稱焊接責(zé)任人）；FUYIBIAOASRESPONSIBLEPERSONFORWELDINGQUALITYCONTROLSYSTEMFORSHORTISWELDINGRESPONSIBLEPERSON傅義彪同志為熱處理質(zhì)控系統(tǒng)責(zé)任人（簡稱熱處理責(zé)任人）；FUYIBIAOASRESPONSIBLEPERSONFORHEATREATMENTQUALITYCONTROLSYSTEMFORSHORTISHEATTREATMENTRESPONSIBLEPERSON李第賢同志為檢驗質(zhì)控系統(tǒng)責(zé)任人（簡稱檢驗責(zé)任人）；LIDIXIANASRESPONSIBLEPERSONFORINSPECTIONQUALITYCONTROLSYSTEMFORSHORTISINSPECTIONRESPONSIBLEPERSON陳亞景同志為理化質(zhì)控系統(tǒng)責(zé)任人（簡稱理化責(zé)任人）；CHENYAJINGASRESPONSIBLEPERSONFORPHYSICOCHEMICALQUALITYCONTROLSYSTEMFORSHORTISPHYSICOCHEMICALRESPONSIBLEPERSON韓清林同志為無損檢測質(zhì)控系統(tǒng)責(zé)任人（簡稱無損檢測責(zé)任人）；HANQINGLINASRESPONSIBLEPERSONFORNDTQUALITYCONTROLSYSTEMFORSHORTISNDTRESPONSIBLEPERSON蘇昆煥同志為設(shè)備及檢驗與試驗裝置質(zhì)控系統(tǒng)負(fù)責(zé)人（簡稱設(shè)備控制責(zé)任人）；SUKUNHUANASRESPONSIBLEPERSONFOREQUIPMENT,INSPECTIONANDTESTDEVICESQUALITYCONTROLSYSTEMFORSHORTISEQUIPMENTCONTROLRESPONSIBLEPERSON安連國同志成型質(zhì)量負(fù)責(zé)人（簡稱成型控制責(zé)任人）；ANLIANGUOASRESPONSIBLEPERSONFORMOLDINGQUALITYFORSHORTISMOLDINGCONTROLLMENTRESPONSIBLEPERSON各責(zé)任人負(fù)責(zé)各自質(zhì)控系統(tǒng)的質(zhì)量控制工作，本人予以充分的授權(quán)并支持你們的工作，確保壓力管道元件制造質(zhì)量保證體系的建立、實施和保持。EACHRESPONSIBLEPERSONTAKERESPONSIBILITYFORTHEQUALITYCONTROLWORKOFTHEIROWNQUALITYCONTROLSYSTEMIGIVEFULLAUTHORITYANDSUPPORTYOURWORKTOENSURETHEESTABLISHMENT,IMPLEMENTANDMAINTENANCEOFMANUFACTUREQUALITYCONTROLSYSTEMOFPRESSUREPIPECOMPONENTS特此聲明。IHEREBYDECLARE總經(jīng)理GENERALMANGER二一四年五月三十日MAY30,2014文件名稱NAME授權(quán)聲明AUTHORIZATIONDECLARATION版次EDITION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第2頁共2頁PAGE2OF2PAGES05質(zhì)量方針和目標(biāo)QUALITYPOLICYANDGOALS質(zhì)量方針QUALITYPOLICY1、總經(jīng)理負(fù)責(zé)制定本公司的質(zhì)量方針，并確保方針的實現(xiàn)GENERALMANAGERISRESPONSIBLEFORFORMULATINGTHEQUALITYPOLICYOFOURCOMPANYANDENSUREITSIMPLEMENT11、與本公司的生產(chǎn)性質(zhì)和規(guī)模、經(jīng)營目標(biāo)相一致；ITSHALLCONFORMWITHTHEPRODUCTIONNATURE,SCALEANDOPERATIONGOALSOFOURCOMPANY12、與滿足顧客要求和持續(xù)改進的承諾相一致；ITSHALLCONFORMWITHTHEREQUIREMENTSTHATSATISFYCUSTOMERANDTHECOMMITMENTTOCONTINUOUSIMPROVEMENT13、為本公司質(zhì)量目標(biāo)的制定提供框架；ITSHALLPROVIDEFRAMEFORTHEFORMULATIONOFCOMPANYQUALITYGOALS14、在本公司內(nèi)得到溝通和理解；ITSHALLBECOMMUNICATEDANDUNDERSTOODINOURCOMPANY15、定期組織評審，確保方針的持續(xù)適宜性。ORGANIZEREGULARREVIEWTOENSUREPOLICYSCONTINUINGSUITABILITY2、本公司的質(zhì)量方針是OURCOMPANYSQUALITYGOALSARE以顧客為中心，以標(biāo)準(zhǔn)為依據(jù)；全員參與，持續(xù)改進。CUSTOMERCENTRIC,STANDARDSBASEDALLSTAFFPARTICIPATION,CONTINUOUSIMPROVEMENT釋義如下PARAPHRASESAREASFOLLOWING“以顧客為中心，以標(biāo)準(zhǔn)為依據(jù)”“顧客第一，用戶至上”是本公司的經(jīng)營理念，本公司發(fā)展依存顧客。本公司主要產(chǎn)品為管件，生產(chǎn)嚴(yán)格按國家標(biāo)準(zhǔn)執(zhí)行，精工細(xì)做，精益求精；文件名稱NAME方針、目標(biāo)POLICY,GOAL版次EDITION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第1頁共5頁PAGE1OF5PAGESCUSTOMERCENTRIC,STANDARDSBASEDCUSTOMERFIRST,THEUSERFIRSTISTHEOPERATIONCONCEPTOFOURCOMPANY,THEDEVELOPMENTOFOURCOMPANYISDEPENDONCUSTOMERTHEMAINPRODUCTSOFOURCOMPANYAREPIPEFITTINGS,THEIRPRODUCTIONISSTRICTLYEXECUTEDACCORDINGTONATIONALSTANDARDS,PERFORMEDCAREFULLYANDKEEPIMPROVING“全員參與，持續(xù)改進”品質(zhì)是靠全體員工共同努力，各過程嚴(yán)格把關(guān)來實現(xiàn)的；沒有團隊力量就沒有好的品質(zhì)。品質(zhì)沒有最好只有更好，持續(xù)改進是我們的永恒追求。ALLSTAFFPARTICIPATION,CONTINUOUSIMPROVEMENTTHEQUALITYISACHIEVEDTHROUGHTHEJOINTEFFORTBYALLSTAFFANDTHESTRICTLYCONTROLINEACHPROCESSNOTEAMSTRENGTH,NOGOODQUALITYTHEREISNOBESTQUALITY,ONLYBETTERCONTINUOUSIMPROVEMENTISORETERNALPURSUIT質(zhì)量目標(biāo)QUALITYGOALS1、總經(jīng)理根據(jù)質(zhì)量方針制定本公司的質(zhì)量目標(biāo)，并將目標(biāo)分解到各部門。GENERALMANAGERFORMULATEDTHEQUALITYGOALSOFOURCOMPANYACCORDINGTOQUALITYPOLICYANDDECOMPOSEDGOALSTOEACHDEPARTMENT2、本公司的質(zhì)量目標(biāo)原則上每年利用管理評審時機進行評審或修訂，但可根據(jù)實際情況及時進行修改，確保目標(biāo)的適宜性。INPRINCIPLE,THEQUALITYGOALSOFOURCOMPANYSHALLBEREVIEWEDORREVISEDUSINGTHEMANAGEMENTREVIEWTIMINGEVERYYEAR,BUTITCANBETIMELYREVISEDACCORDINGTOACTUALSITUATIONSTOENSUREITSSUITABILITY3、質(zhì)量目標(biāo)必須具有可操作性、可評審性或可測量性。QUALITYGOALSMUSTBEOPERATIONAL,REVIEWABLEORSCALABILITY4、質(zhì)管辦協(xié)同生產(chǎn)技術(shù)部等有關(guān)部門，按質(zhì)量目標(biāo)管理辦法的規(guī)定時間間隔對質(zhì)量目標(biāo)的實施狀況進行監(jiān)督或檢查，確保質(zhì)量目標(biāo)得以實施。QUALITYMANAGEMENTOFFICECOLLABORATEDWITHPRODUCTIONTECHNOLOGYDEPARTMENTANDOTHERRELATEDDEPARTMENTTOSUPERVISEORINSPECTTHEIMPLEMENTSITUATIONSOFQUALITYGOALSACCORDINGTOTHEPREDETERMINEDTIMEINTERVALSINQUALITYGOALSMANAGEMENTMETHODTO文件名稱NAME方針、目標(biāo)POLICY,GOAL版次EDITION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第2頁共5頁PAGE2OF5PAGESENSUREQUALITYGOALSIMPLEMENTATION5、本公司的質(zhì)量目標(biāo)是THEQUALITYGOALSOFOURCOMPANYARE顧客滿意率CUSTOMERSATISFACTIONRATE95產(chǎn)品一次檢驗合格率PRODUCTONETIMEINSPECTIONPASSRATE98主材進廠檢驗質(zhì)量合格率THEMAINMATERIALFACTORYQUALITYINSPECTIONPASSRATE95質(zhì)量目標(biāo)量化和分解QUALITYGOALSQUANTIZATIONANDDECOMPOSITION生產(chǎn)車間PRODUCTIONPLANT1成品交驗合格率FINISHEDPRODUCTQUALIFICATIONRATE982半成品檢驗合格率SEMIFINISHEDPRODUCTQUALIFICATIONRATE98生產(chǎn)技術(shù)部PRODUCTIONTECHNOLOGYDEPARTMENT1生產(chǎn)技術(shù)部按照管件質(zhì)量要求編制的管件生產(chǎn)工藝卡、熱處理工藝卡，完整性和正確性達(dá)到100，按質(zhì)按時按量交貨率98以上。PRODUCTIONTECHNOLOGYDEPARTMENTPREPAREDPIPEFITTINGPRODUCTIONPROCESSCARDANDHEATTREATMENTPROCESSCARDINACCORDANCEWITHTHEREQUIREMENTSOFPIPEFITTINGQUALITYITSCOMPLETENESSANDCORRECTNESSREACHES100THEONTIMEDELIVERYRATEWITHGOODQUALITYANDFULLQUANTITYISOVER982生產(chǎn)技術(shù)部根據(jù)公司實際情況進行必要培訓(xùn)，培訓(xùn)合格率項目達(dá)到100。PRODUCTIONTECHNOLOGYDEPARTMENTTOORGANIZENECESSARYTRAININGINACCORDANCEWITHTHECOMPANYACTUALSITUATIONS,THEQUALIFICATIONRATEOFTRAININGITEMSREACHES100設(shè)備部EQUIPMENTDEPARTMENT1設(shè)備完好率達(dá)到95以上，對半成品所需的設(shè)備、工裝模具的完好率達(dá)到100，設(shè)備維護率達(dá)95以上。EQUIPMENTPERFECTNESSREACHESOVER95,THEPERFECTNESSOFEQUIPMENTANDTOOLINGTHATSEMIFINISHEDPRODUCTNEEDSREACHES100,EQUIPMENTMAINTENANCERATEREACHESOVER95質(zhì)檢部QUALITYINSPECTIONDEPARTMENT文件名稱NAME方針、目標(biāo)POLICY,GOAL版次EDITION第3版THIRD修改狀態(tài)MODIFICATIONSTATE第0次ZERO泉州市中天石油化工機械制造有限公司QUANZHOUZHONGTIANPETROCHEMICALMACHINERYFABRICATIONCO,LTD壓力管道元件制造質(zhì)量保證手冊QUALITYCONTROLMANUALOFPRESSUREPIPECOMPONENTSMANUFACTURE頁碼PAGE第3頁共5頁PAGE3OF5PAGES1、質(zhì)檢部對壓力管道元件產(chǎn)品100每批次抽查，合格率達(dá)到98以上，對無損檢測一次合格率達(dá)到98以上。QUALITYINSPECTIONDEPARTMENTINSPECTSEVERYBATCHOFPRESSUREPIPECOMPONENTPRODUCTS,ANDTHEQUALIFICATIONRATEREACHESOVER98THEONETIMEQUALIFICATIONRATEOFNDTREACHESOVER982、質(zhì)檢部對生產(chǎn)過程抽檢，一次合格率達(dá)到97以上。主材進廠檢