SQMTraining

TrainingstructurePartINewsupplierintroductionPartIINewcomponentdevelopmentPartIIISeriesproductionmanagementSupplierQualityManagementProcessSupplierpre-selectionSupplierinvestigationSupplerassessmentPotentialsupplierauditSupplierqualificationApprovedsupplierlistNewprojectstartRequestForQuotationsMaturityEvaluationSupplierselectionFCSupplierlocationAPQPDesignfreezeOTSsampleInitialsamplesRun@RateTrialRunPPAPapprovalSafelaunchcontrolplanningLaunchproductiontransferSLCimplementIncominginspectionNon-Conformity&8DSupplierperformanceassessmentSupplierannualauditEscalationprocedureSupplierclaimprocessChangemanagementContinuousimprovementSSupplierpre-selectionSQMPurchas.Tech.Supplier>Customerrequirement>Projectrequirement>Marketrequirement>Back-upsupplierlist>Cost>SupplierABCmanagementmethod>Sendoutinvestigationsheettosupplier>Trackinvestigationreport>Supplierinvestigationsheet>Sendoutassessmentsheettosupplier>Supplierassessmentsheet>Supplierassessmentreport>VDA6.3/TS16949>Potentialsupplierauditsheet>Auditplanning>Performaudit>Potentialauditreport>Potentialsupplierauditprocedure>Potentialsupplierauditreport>Supplierdevelopment>Price>Supplierapprovedbycustomerleader>ApprovedsupplierlistSupplierinvestigationSupplerassessmentPotentialsupplierauditSupplierqualificationApprovedsupplierlistRIPartINewsupplierintroductionDescriptionRIRIRISSRRISSSSDisqualificationlistOn-siteauditplanSAuditplanSQMPurchas.Tech.Supplier>Confirmon-siteauditplan>on-siteauditagenda>Openmeeting>On-siteauditsheet>Closemeeting>Meetingforsupplieraudit>Confirmdisqualificationlist>Suppliercorrectiveactionplan>Worktimeofcorrectiveaction>Tackingthecorrectiveaction>Auditresultreport>ConfirmsuppliergradeOn-siteauditTrackingcorrectiveactionRPotentialsupplierAuditprocessDescriptionRRRSSSIISupplierself-auditRRAuditplanbasedon:>Newsupplier>Regularauditplanforcurrentsupplier>Temporaryauditforhighlightissue>Sendauditsheettosupplier>Supplierself-auditreport>Reviewself-auditreportMaturityEvaluationNewprojectstartSQMPurchas.Tech.Supplier>StartMEearly>PerformME>UpdateMEafterFC>ReviewMEatAPQPMilestones>MEmethod>MEsheettemplate>SummarytheRFQresult>Sendsupplierqualityagreement>Potentialsupplierlist>Newsupplierintroductionprocess>SendFCrequirement>FCreport>Purchasing/technician/SQMcomparetheFCresulttodefinesupplierlocation>supplierlocationinformRequestForQuotationsSupplierselectionFeasibilityCommitmentSupplierlocationRPartIINewproductdevelopment（1/3）DescriptionRRRSSSIRRI>Selectsupplierinformation>PurchasersendRFQrequirementandtracksupplierreply>Quotation>Draw/Spec.>QA/FC>RFQmethod>Releasethenewprojectplan>BOMlist>Cost>TechnicalstandardInitialsampleDesignfreezeSAPQPSQMPurchas.Tech.Supplier>Drawingfreeze>Tryoutreport>DesignValidation>Finalmoldapproval>SupplierprovideOTSsamples>Technicianverifythedesign>Tryoutreport>Designvalidation>Deviationrequest>Drawingfreeze>Supplierprovideinitialsamples>Verifytheprocessofproject>Initialsampleinspectionreport>Deviationrequest>Run@Ratemethod>PrepareR@Rplan>Supplierself-assessment>R@ROn-siteaudit>Analyzeresult>Run@RatereportOTSsampleRun@RateRPartIINewproductdevelopment（2/3）DescriptionRRRSSSSIIPrototypesampleRSSR>APQPprojectplan>APQPworktime>APQPprocess>Drawing>Handy/softmoldapproval>Prototypesampleinspection>Prototypetrialrun>TryoutreportSSafelaunchcontrolTrialRunSQMPurchas.Tech.Supplier>SLCmethod>SLCsheet>Handovertoserialmanagement>MonitorSLCrunning>Trackingcorrectiveaction>DecisionSLCexist>Preparetransferlist>Communicationwithqualitydepartmentwithlaunchproductiontransfercontent>LaunchproductiontransferlistLaunchproductiontransferRPartIINewproductdevelopment（3/3）DescriptionRSSPPAPapprovalRSSR>Trailrunplan>On-siteauditTrailrunprocess>Trailrunresultandtrack>ProcessValidation>Trailrunreport>PPAPprocess>SendPPAPrequirement>ReviewsupplierPPAPreport>PPAPapprovalandsignPSWtosupplier>PSWSPrepareinternaldataSQMPurchas.Tech.Supplier>BOMlist>Costtarget>Timedeadline>Forecast>Componentspec.,drawing,3D,SC,Weight,tech.>Supplierperformancerecords>QA,FC>Tax,ExchangerateSendoutRFQandtrackCostandOffersanalysisNegotiationandbenchmarkRRFQDescription>SendoutsuitableRFQ>CommunicatewithsupplieraboutRFQrequirement>TrackRFQstatus>Atleast3suppliersavailableRFQ>Receivesuppliersoffers>Communicatewithsuppliersexplanation>Analysissuppliersquotation>AnalysissuppliersCP/FMEA/Processchart(ifavailable)>ComponentCost>Leadtime>Toolcost>Toolleadtime>Capacity>MOQ>Paymentterms>Logisticsterms>Qualitylevel>Technology>ProductcategoryRSSSRSSRSPlanningandDefinitionSQMPurchas.Tech.Supplier>TimeSchedule>TechnicalDocumentation>FeasibilityCommitment>SCR>MaturityEvaluation>Verification>SampleControlPlan>APQPprocessComponentDesignandDevelopmentProcessDesignandDevelopmentComponentandProcessVerificationComponentandProcessValidationRIAPQPDescription>DesignComponent>Validation/DFMEA>IMDS>FirstSamplesavailable>TestProgramRelease>StartofVerificationTests>8DReportsforVerification>VerificationResults>ProcessCapability>CapacityPlan>PFMEA>ProcessFlowPlan>ControlPlan>Facilities,Tools,Gauges>ProcessValidation>TechnologyRelease>APQPstatus>Sub-suppliers>PPAP>CapacityVerification>Run@Rate>PSW>SerialProcess>WorkInstructions>PlanofTraining>SLC>LessonsLearned>ApplicationApprovalSSRSRRSSSIIRSDecidenecessitySQMPurchas.Tech.Supplier>On-siteauditorWaived.Decisionbasedon:.Customerrequirement.ME,SCR.Projectinput.APQPperformance.FMEA.R@Rmethod.SupplierperformanceratingrecordPrepareR@RplanSupplierself-assessmentR@RauditonsiteAnalyzeresultTrack&handoverRIRun@RateDescription>CreateCFT>Meetingwithsupplier>R@RPlan>R@Rdate>R@Rreport>Durationtime>Qty.forR@R>Processdoc.Requirement>Requirement(Capacity/Capability/Process)>Supplierself-assessmentrequest>BaseonR@Rplan>SupplierimplementSelf-assessmentreport>Supplierpreparesprocessdoc.>Supplierlinepreparation>SubmitreporttoSQM>Reviewsupplierreport>Evaluation:CapacityCapabilityProcess>Recordcycletime>Recordprocessdata(FPY/CPK/PPK)>Auditprocesscontrol(VDAP5/6/7)>R@Rreport>Trackandverifyimprovementaction>Defineandmonitorbottleneckprocess>ArchiveR@RrecordsandhandovertoSLCprocess>AnalyzeR@Rreport>Identifydeviation/NC>Identifyimprovementplan>Redefinerisklevelifneed>DeciderepeatR@RorjustverifyactionsResults:AcceptedCorrectiveactionFailedRSSRSSRRRSSSIIISIISSInitiatePPAPSQMPurchas.Tech.Supplier>SupplierPPAPrequestaccordingtoPPAPchecklist:>InitiatePPAPandinitiatePPAPsampleorderbypurchasing>PPAPprocessPreparePPAPVerifyPPAPDecidePPAPUpdatePPAPRIPPAPDescription>SuppliergeneratePPAPdocumentationaccordingtoPPAPchecklist>Submissionlevel>VerifyPPAPdocumentation>SuppliersinitiatecorrectiveactionifnotmeetPPAPrequirement>PSWsubmission>Approval,RejectandRe-submit>SenttoPurchas.,Tech.,Team.>UpdatePPAPifProjectrequireorcustomerrequire>UpdatePPAPifoldversionexpiredRSRSSRRSIIISIISSSLCimplementSQMPurchas.Tech.Supplier>ReceiveSLCrequestfromcustomerSQM>CarryoutSLC>SLCmethod>SLCsheet>Checkincominglots>Start8Dincaseofqualityincident>Incominginspectionprocess>Inspectionmethod>Inspectionreport>NCprocess>SendNCreporttosupplier>Trackactions>8Dreport>Supplierclaimprocess>Supplierclaimreport>Supplierperformanceassessmentmethod>Monthlyqualityreport>Supplierperformanceassessmentreport>Takeactionswhentargetsnotachieved>Supplierauditmethod>Annualauditplanning>Supplierannualauditsheet>Supplierannualauditreport>Trackactions>Initiateescalationprocess>Trackactionplans>Decideforfurtherescalation>Escalationprocess>CSLprocessIncominginspectionNon-Confirmtiy&8DSupplierperformanceassessmentSupplierannualauditEscalationprocedureRIPartIIISeriesproductionmanagement（1/2）DescriptionRRISSRRRIIIIISSIChangemanagementSQMPurchas.Tech.Supplier>Receivechange

requestfromsupplier/customer/organization>Changemanagementsheet>Changemanagementprocedure>Supplierperformanceassessmentresult>Supplierdevelopmentplanning>ImprovementreportandevidenceContinuousimprovementRIPartIIISeriesproductionmanagement（2/2）DescriptionRSSSSSSDecidenecessitySQMPurchas.Tech.SupplierDecisionbasedon:>Customerrequirement>ME,SCR>Projectinput>APQPperformance>FMEA>SLCWI>Supplierperformanceratingrecord>CommoditycategoryDecideSLCcontentHandovertoSerialmanagementMonitorSLCrunningTrackcorrectiveactionDecisionSLCexitRISafeLaunchConcept>CreateCFT>Meetingwithsupplier>SLCagreement>Durationtime>SLCTarget>Exitcriteria>ShipmentQty.>Definerequireddata>Fullfillproductcharacteristicsincludingsub-suppliers>HandoverSLCdocumentstoSerialmanagementteam>CommunicatewithSerialqualitycontrolteam>Receive&inspectSLCshipment>ConfirmSLCdatareports>MonitorpointsinSLCagreement>Correctiveactionrequest>UseEscalationsystem>Confirmimprovementactioneffectiveness>SLCdatameetagreementandcriteria>Regularescalationlevel>OfficialnotificationtoexitSLC>Identifydeviation/NC>Identifyimprovementplan>Verifycorrectiveaction>DecideprolongationormoreshipmentifapplicableRSSRSSRRRSSSIISIDescriptionSSSSDisqualificationlistOn-siteauditplanSAuditplanSQMPurchas.Tech.Supplier>Confirmon-siteauditplan>on-siteauditagenda>Openmeeting>Qual