工業(yè)自動控制系統(tǒng)課程

--AC800M

控制系統(tǒng)

工程師：裴斐

市場定位相對于其它公司的產(chǎn)品SIEMENSS7-400系列SchneiderQuantum系列ABControlLogix系列ABBOriginal

“Unpublicized”MigrationStrategy$$$Hartmann&BraunContronicSBaileyInfi90/Net90Fischer&PorterDCISystem6ASEAMASTERTaylorMod300Hartmann&BraunDigimatikAllActiveAlfaLavalSattline199016SystemsFisher&PorterSymphony6ElsagBaileySymphonyAdvantMasterElsagBaileyFreelanceAlfaLavalSattlineHartmann&BraunContronicSAdvantModKentTaylorObsolete20005SystemsFisher&PorterSymphony6ElsagBaileySymphonyIndustrialIT“B”LineHartmann&BraunContronicSAdvantMasterIndustrialIT“A”LineAlfaLavalSattlineAdvantMod20023SystemsFuture1System$$ForcedMigration$$$$ActiveClassicLimitedObsoleteObsoleteIndustrialIT“B”LineIndustrialIT“A”LineObsoleteObsoleteObsoleteObsoleteAutomationMarket

Definitions75%OFALLMANUFACTURINGPLANTSAREAMIXTUREOFBOTHPROCESSANDDISCRETE.BETTERKNOWNAS“HYBRIDMANUFACTURING”

FACTORYAUTOMATIONPROCESSAUTOMATIONHYBRIDMANUFACTURINGMixtureofDCSandPLCDCSPLCAutomotive

ElectronicsElectricalMachineryBuildingFabricatedMetals

Textile

ChemicalPharmaceutFood/BeverCementCranesWater/WasteMarineMetals/MinerPulp&PaperPowerPlantPetroch/RefinOil&GasFunctionalityAnalogBinary/SequentialAdvancedSizepoints10100000100010000100PLCDCSSystemandProductsMarketsSize

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USD010000000100000100000010000100100010000100000DCSSize

I/OPrice

USD010000010001000010010100100010000Size

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USD0100000100010000100100100010000100000HMIControllersSize

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USD0100000100010000100100100010000100000I/OCompactProducts800HardwareFunctional

AreasOptionsCoreSystemOperationsProductionManagementInformationManagementControlandI/OEngineeringAssetOptimizationDeviceManagement800xASafetyApplicationsNewABBIndustrialITSystem800xA的系統(tǒng)結構PlantNetwork/IntranetFirewall

Client/serverNetworkThirdpartyapplicationserverWorkplacesEnterpriseOptimization

SuiteMobile

Operator

ConnectivityServerControlNetwork

RedundantEngineeringWorkplaceApplicationServerAspectServerThirdpartycontrollers,serversetcSerial,OPCorfieldbusFieldBusFieldBusAC800MHIAC800MAC800MAC800MFamilyS900I/OFamilyS800I/OFamilyCompactProductsTTProfibus上的遠程I/OModuleBus上的本地I/OProfibus上的傳動器ModuleBus上的傳動器ProcessPanel過程面板AC800M智能開關裝置本地I/O上的傳動本地I/OControlBuilderProcessPortalPLCConnect任何符合OPC的客戶端第三方I/O及PLC/Device以太網(wǎng)ControlNetwork3:rdpartyPLC/DeviceSerialConnectionModbus,Siemens3964R,COMLI,ModemProfibus遠程I/O,傳動器,儀器,

第三方I/O及PLC/DCSPM8568MB24MHzPM8518MB24MHzRedundantPM861PM86116MB48MHzPM8608MB48MHz32MB96MHzRedundantPM864PM864AC800M家族通過CPU的速度、內存、及性能進行選擇CompactFlashmemoryforstorageofapplicationanddata性能強大的可編程控制器集成大容量的內存，提升CPU的性能和負載，避免由于程序量大而不能下載的尷尬，節(jié)約用戶成本。ABBAC800MCPUsPM851PM856PM860PM861APM864APM865RAM8M8M8M16M32M32MWORKRAM2.836M2.837M2.838M8.616M24.961M24.962MSIEMENSS7-400CPUsCPU412-2CPU414-2CPU414-3CPU416-2CPU416-3CPU417-4DATARAM128K256K700K1.4M2.8M10MLOADRAM256KWORKRAM128K256K700K1.4M2.8M10MAC800M硬件AC800M硬件通訊接口模件CPU模件以太網(wǎng)口串行口l光纖Modulebus連接I/O和、或傳動設備工具口24V供電狀態(tài)指示燈Uptoatotalof26portsCPUPM8xxCPU

CPUBaseplateFusesforModulebusandCEX-busBatteryInternalExternalCPUThebackuptimevariesdependingonCPUtypeandbatterytypes.CPU通訊–以太網(wǎng),TCP/IP控制網(wǎng)絡(Ethernet,TCP/IPandMMS)Serial,PPPandMMSSerial,PPPandMMS冗余以太網(wǎng)每個控制器有IP地址MMS(ManufacturingMessageSpecification)isaISO9506standardprotocol串行通訊控制網(wǎng)絡(Ethernet,TCP/IPandMMS)COMLIMasterCOMLISlaveMODBUSMasterSiemens3964RMasterCreateyourownserialprotocolAC800M控制器有最多25個串行通訊口最多12通訊接口－任意混裝CI851ProfibusDPCI852FoundationFieldbusH1CI853SerialInterfaceCI854ProfibusDPV1CI855MB300CI856S100(I/OInterface)CI857INSUM(MotorControlCenter)Upto12ModulesCI858DrivebusinterfaceCI860FoundationFieldbusHSECI862TRIOI/OCommunicationInterfaceUnitsCommunication

InterfacesUnitDescriptionOn-linereplacementRedundancyCI851TheCI851unitisthecommunicationinterfaceforPROFIBUSDP-V0.

OnlytousewithS200I/O.NoNoCI853TheCI853istheRS-232Cserialcommunicationinterfaceunit.NoNoCI854TheCI854unitisthecommunicationinterfaceforPROFIBUSDP-V1.RedundantProfibuslines.NoNoCI854ATheCI854AunitisthecommunicationinterfaceforPROFIBUSDP-V1.RedundantProfibuslinesandredundantinterfacecards.YesYesCI855TheCI855unitisthecommunicationinterfaceforMasterBus300fortheAC800M.YesNoCI856TheCI856isacommunicationinterfacefortheS100I/Osystem.UptofiveS100I/OrackscanbeconnectedtooneCI856whereeachI/Orackcanholdupto20I/Oboards.YesNoCI857TheCI857unitisthecommunicationinterfaceforINSUMYesNoCI858TheCI858unitisthecommunicationinterfaceforABBDrivesusingDriveBusNoNoCI860TheCI860unitisthecommunicationinterfaceforFieldbusFoundationHSEYesNoMax12S800modulesperI/OCluster<1000mUpto48ControllersonControlNetworkMax12CommunicationmodulesonCEXbusFlexibleandscalableinsizeandperformanceControlNetwork

(EthernetTCP/IP,10Mbps)Max12S800modulesonElectricalModulebusMax24S800modulesperremoteI/OstationRemoteS800I/OviaPROFIBUSDP/V1Max7S800I/OClustersOptical

ModuleBusI/OClusterNote:SeeAC800MControllerHardwareUserManualfordetailsaboutsupportedcombinationsAC800M-I/O接口本地I/O通過Profibus遠程IOS900S800S800S200第3方I/Os本地I/OonModulebus12Modulespercluster–8Clusters=96Modules12345678TB820TB840（冗余）Electrical光纖最多7簇，簇間距離15m（塑料）最大200m（HCS石英硅光纖）最大7x200m=1400m第1塊模件至最后一塊模件OpticalmediaconverterTB825cont.S800I/ONewsPM8xxTB825I/OI/OTB820TB825TB825I/OI/OTB820TB825I/OI/OTB820System(ring)Field(~1000m)SystemSOE時間標簽I/OsControllersHMI~1secaccuracy~5-10msaccuracy~1msaccuracyDCSHMI/

PLC解決方案類型ModulesDI830DI831DI885遠程IOonPROFIBUSDPorDPV1Upto5PROFIBUSsegmentsUpto32stationspersegmentUpto24modulesperstationsUpto384DI/DOand192AI/AOperstationCI851(DP)CI854for冗余電纜(DPV1)CI830,CI801CI840for冗余子站(DPV1)S800I/O的設計標準現(xiàn)場總線通訊接口(FCI)PROFIBUS,支持冗余提供維修維護接口電源供電監(jiān)控功能可分配給I/O模塊供電I/O模塊全范圍的信號類型包括AI,AO,DI,DO,Temp,Pulse,Freq,HART,ISinterface,SOE帶電插拔功能冗余功能高完整性功能終端單元兩線的緊湊型設計三線的擴展型設計,同時含保險通過機械鎖定鍵與I/O模塊鎖定I/O及終端單元類型I/O模塊和終端單元可根據(jù)需要靈活地混合安裝如果不需要帶電插拔功能，可以選用集成設計的S800L模塊不同模塊可靈活的進行混合安裝，滿足用戶所需模塊類型包括IS（本安）模件空MTU可以裝在

S800I/O站上可以用于今后插入模件擴展。Modulbus可使用擴展電纜進行擴展可進行水平和垂直混合安裝I/O站（Cluster）之間通過光纖進行擴展輕松自如組建I/O站模擬輸入S800I/O

模件模擬輸出S800I/O

模件數(shù)字輸入S800I/O

模件數(shù)字輸出與計數(shù)器S800I/O

模件冗余S800I/OCI840

PROFIBUS

DPV1upto12Mbit/s,D-sub9connection24VDC,ExtendeddiagnosisAI845

8ch

AnalogInputwithHART

0(4)-20mA,0(1)-5V,Isolation:1groupof8,Extendeddiagnosis

AO845

8ch

AnalogOutputwithHART

4-20mA,Isolation:1groupof8,ExtendeddiagnosisDI840

16ch

BinaryInput,currentsinking

24VDC,Isolation:1groupof16,Extendeddiagnosis,SOE

DO840

16ch

BinaryOutput,currentsourcing

24VDC,0.5A,Isolation:1groupof16,Extendeddiagnosis

DP8408chPulse/Freqinputs,Alsousefulfornon-redundantapplicationsAI8438chTCInputsS800I/O

模件S800L模件S800I/O

模件全級別冗余冗余方案SpareBasePlatesRCULinkSpareBasePlates110/220V24V冗余CPUs冗余I/Os冗余控制網(wǎng)絡冗余Profibus線路冗余供電冗余Modulebus從站冗余Profibius從站AC800MCPU冗余冗余組態(tài)簡單、方便高效的工程組態(tài)對工程師開放CPU之間沒有額外的同步，大大節(jié)約寶貴時間配置簡單，以更少的組態(tài)時間，獲得更高的性能通過幾次點擊即可完成冗余組態(tài)單擊完成CPU冗余配置單擊完成控制網(wǎng)絡冗余配置單擊完成從站冗余配置單擊完成I/O冗余配置對HMI開放對于HMI而言，冗余的CPU只需作為單CPU處理減少調試時間冗余功能均通過出廠調試Letsyoufocusontheprocess!AC800MCPU冗余硬件故障發(fā)生自動切換系統(tǒng)操作不會中斷數(shù)據(jù)無丟失切換期間I/O無重復輸出.切換時間少于10ms通訊模塊能連接到冗余的任一CPU上可用性PROFIBUS-DP/V1

冗余連接線（可選項）冗余連接電纜

TK851CEXBus

延長電纜TK850#2雙PROFIBUS

or

FFHSE主站冗余的通訊主站和CEX總線可用性CEXBussplittercableCEX總線連接模塊,BC810雙CEX總線CEX總線分別在兩個獨立的節(jié)點

通過冗余的通訊接口改善了系統(tǒng)的性能雙通訊主站分別安裝在獨立的CEX總線節(jié)點.支持模塊：

CI854A,PROFIBUSDP/V1

CI860,FFHSE#1PROFIBUS-DP/V1orFF-HSE

主站冗余

(可選連接線冗余只應用于PROFIBUS)ApplicationHardwareApplicationHardware總費用傳統(tǒng)冗余解決方案AC800M冗余方案節(jié)省費用!TestTest高性價比的冗余方案系統(tǒng)選型CPU選型PM856PM860PM861PM861PM864冗余CPU8MB24MHz8MB48MHz16MB48MHzPM86432MB96MHzPM8518MB24MHz適用于小型系統(tǒng)，Modulbus最大支持24塊I/O模塊（12個傳動單元），CEX總線只能擴展一個通訊模塊；只有一個標準以太網(wǎng)口有效適用于大、中、小型系統(tǒng)，Modulbus最大支持96塊I/O模塊（84個傳動單元），CEX總線擴展12個通訊模塊通過內存、頻率來進行選擇適用于中、大型且對安全性要求較高的系統(tǒng)，DifferentProcessorUnitsCPUUnitDescriptionOn-linereplacementRedundancyPM86048MHz8MbytesRAM2Ethernetports,1SerialPortand1toolport.ElectricalandOpticalModuleBusforS800I/ONoNoPM85648MHz8MbytesRAM2Ethernetports,1SerialPortand1toolport.ElectricalandOpticalModuleBusforS800I/O.ApplicationspeedishalfofPM860.NoNoPM85148MHz8MbytesRAM1Ethernetport,1SerialPortand1toolport.ElectricalandOpticalModuleBusforS800I/O(onlyonecluster).ApplicationspeedishalfofPM860.NoNoPM861singularorredundant.48Mhz16MbytesRAM2Ethernetports,1SerialPortand1toolport.ElectricalandOpticalModuleBusforS800I/OYesYesPM861ASameasPM861butcanuseredundantcommunicationunitCI854AandBC810.YesYesPM864singularorredundant.96Mhz32MbytesRAM2Ethernetports,1SerialPortand1toolport.ElectricalandOpticalModuleBusforS800I/O.PM864is50%fasterthanPM861inexecutinganapplication.YesYesPM864ASameasPM864butcanuseredundantcommunicationunitCI854AandBC810.YesYesPM865(PA/HI)singularorredundant.96Mhz32MbytesRAM2Ethernetports,1SerialPortand1toolport.ElectricalandOpticalModuleBusforS800I/O.SupportsS800highintegrity.NoYes系統(tǒng)架構-小型系統(tǒng)（參考）工程師站/操作員站CompactControlBuilderMOPCServerforAC800M第三方上位軟件ControlnetworkAC800M本地I/O本地I/O傳動單元光纖Modulebus系統(tǒng)架構-中型系統(tǒng)（參考）工程師站/操作員站CompactControlBuilderMOPCServerforAC800M第三方上位軟件Controlnetwork操作員站OPCServerforAC800M第三方上位軟件NDBU……光纖ModulebusDrivebusProfibus系統(tǒng)架構-大型系統(tǒng)（System800xA）PlantNetwork/IntranetFirewall

Client/serverNetworkThirdpartyapplicationserverWorkplacesEnterpriseOptimization

SuiteMobile

Operator

ConnectivityServerControlNetwork

RedundantEngineeringWorkplaceApplicationServerAspectServerThirdpartycontrollers,serversetcSerial,OPCorfieldbusFieldBusFieldBusAC800MHIAC800MAC800M強大的傳動支持

配合ABB傳動的最佳選擇

PM8xxDrivesintegration:網(wǎng)絡類型: 光纖Modulebus,PROFIBUSDPorDriveBus

網(wǎng)絡用途: 用于AC800M和傳動之間的通訊連接

通訊協(xié)議: 在Modulebus和DriveBus采用DDCS協(xié)議

軟件接口: 功能模塊

硬件接口: 1)光纖Modulebus: 集成于

AC800M

控制器上

2)PROFIBUSDP: CI854/CI851+CI830

3)PROFIBUSDP: 直接連接,通過RPBA-01或者NPBA-12 4)DriveBus: CI858(每個AC800M

最多支持2個) CI851/4CI858對遠程傳動采用PROFIBUS_DP對本地傳動采用光纖Modulebus(只支持標準傳動)對需要同步的傳動設備采用DriveBus(通過CI858最多可連接24個傳動單元)CI830/CI801NDBU通過光纖Modulebus連接傳動ND