ProWind調(diào)試步驟2008年7月24日內(nèi)容1硬件檢查

2軟件調(diào)試?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt2CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS一．硬件檢查1檢查變頻器內(nèi)部是否干燥，如果電子部件上有凝露或者柜內(nèi)比較潮濕，需用加熱器除濕。目測(cè)柜內(nèi)部件是否有損壞跡象。2停電檢查接線(xiàn)：進(jìn)線(xiàn)定子轉(zhuǎn)子（屏蔽層良好接地）是否牢靠連接。3上電檢查：進(jìn)線(xiàn)相序（相序表）參考隨機(jī)提供的圖紙，按照順序合上柜內(nèi)斷路器及打開(kāi)UPS。觀察機(jī)網(wǎng)側(cè)Distribution板上的H1-H5是否全亮，機(jī)網(wǎng)側(cè)控制板上H5是否按一定頻率閃爍。K052K4是否有兩個(gè)燈亮。硬件一切正常后開(kāi)始軟件調(diào)試?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt3CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS2.1Com-Server設(shè)置

Step1用網(wǎng)線(xiàn)將Com-Server和電腦連接起來(lái),打開(kāi)‘WuTility’，軟件會(huì)自動(dòng)檢測(cè)到Com-Server，必要時(shí)手動(dòng)點(diǎn)擊‘Scan’。默認(rèn)IP為0.0.0.0?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt5CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep2如果檢測(cè)到的Com-ServerIP為0.0.0.0，設(shè)置電腦的IP如圖示：?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt6CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep3

回到‘WuTility’;配置Com-Server的IP1?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt7CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep5安裝‘COMPortRedirector2.8,將控制面板切換到經(jīng)典視圖，找到‘COMPortRedirector’，將其拖曳到桌面快捷方式，以方便以后查找?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt9CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep6雙擊‘COMPortRedirector’，看到如下畫(huà)面，點(diǎn)擊‘Com-Server’按鈕添加設(shè)備?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt10CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep7在IP欄輸入或者選擇與‘WuTility’中IP地址一致的地址。點(diǎn)擊測(cè)試按鈕會(huì)出現(xiàn)‘Everything’sfine,nopasswordseemstoberequired’.的對(duì)話(huà)框。至此已在PC中創(chuàng)建了一個(gè)虛擬的Com口Com2，用于PC和ProWind控制板通訊?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt11CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep9通訊設(shè)置1?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt13CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS搜索控制板搜索控制板NPR和MPR控制板，如下圖示，如果掃描地址超過(guò)3請(qǐng)更該波特率或奇偶校驗(yàn)方式。

?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt14CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSNPR和MPR?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt15CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS2.2.1網(wǎng)側(cè)參數(shù)修改

修改網(wǎng)側(cè)控制板的時(shí)間日期和主控同步。參數(shù)206B。?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt17CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS2.2.2網(wǎng)側(cè)調(diào)試

調(diào)試圖片中集中了調(diào)試所需的所有參數(shù)，比較直觀方便。因此介紹以圖片調(diào)試為主。?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt18CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS打開(kāi)調(diào)試畫(huà)面1?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt19CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep2.將3260，3261處選為PC，399B測(cè)試模式選上。?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt21CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep3修改變頻器名稱(chēng),時(shí)間日期。日期和主控同步?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt22CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep4核對(duì)變頻器的控制板軟件版本?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt23CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep5填寫(xiě)電機(jī)參數(shù)?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt25CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS電機(jī)參數(shù)示例?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt26CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep7有功無(wú)功給定值的來(lái)源及給定方式1?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt29CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSFbCircBreakTripFbCircBreakTrip-4525是選擇highactive還是lowactive要看變量377A的值。如果377AFaultPCB為“1”則改變4525當(dāng)前的值。?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt30CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep8編碼器角度及勵(lì)磁曲線(xiàn)調(diào)整?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt31CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS編碼器角度調(diào)整先將3115填上50，即將勵(lì)磁電流先設(shè)在50%，并檢查3407（50%）勵(lì)磁電流的值不是0選上3770合上Siemens斷路器將31A4勵(lì)磁調(diào)節(jié)使能選上，將發(fā)電機(jī)轉(zhuǎn)速升至1200RPM選上3110運(yùn)行網(wǎng)側(cè)，給直流母線(xiàn)充電當(dāng)聽(tīng)到變頻器開(kāi)始調(diào)制聲音后選上31A8機(jī)側(cè)工作，給電機(jī)勵(lì)磁?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt32CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS調(diào)整編碼器角度調(diào)整編碼器角度參數(shù)3225。觀察變量5f69是否為一較穩(wěn)定的值，如果大幅度正負(fù)跳變，這時(shí)候?qū)?225的調(diào)整是不會(huì)有效果的。檢查編碼器，及轉(zhuǎn)子相序。并按如下設(shè)置內(nèi)部示波器。記錄下波形。通道A1 4F2F "Mainsvolt.angle"

通道

A2 4F32 "Encoderangle“通道

A3 4F34 "Rotorangle"通道A4

4F25 "pUs-pUn"?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt33CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS調(diào)整編碼器角度相序正確的波形：A4-4F25為一直線(xiàn)?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt34CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS轉(zhuǎn)子相序錯(cuò)誤波形轉(zhuǎn)子相序錯(cuò)誤：A4-4F25頻率小于50Hz。?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt35CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS定子相序錯(cuò)誤定子相序錯(cuò)誤：A4-4F25頻率大于50Hz。?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt36CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS編碼器角度調(diào)整根據(jù)波形進(jìn)行對(duì)轉(zhuǎn)子或定子的相序進(jìn)行調(diào)整。如果不存在相序錯(cuò)誤，按下述方法進(jìn)行編碼器角度調(diào)整。調(diào)整方法：3225=5F69+3225但是修改幅度不要過(guò)大，最大幅度最好不要超過(guò)20°直到觀察畫(huà)面上的指示條由黃色變?yōu)榫G色，并且寬度較窄。?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt37CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS調(diào)節(jié)勵(lì)磁電流調(diào)節(jié)50%勵(lì)磁電流時(shí):在3115內(nèi)填入50修改3407的值使指示條變?yōu)閷挾容^窄的綠色。方法：3407=3407+4F69修改幅度不要過(guò)大，最大幅度最好不要超過(guò)20A在3115內(nèi)填入75修改3408，方法：3408=3408+4F69以此類(lèi)推將3409，340A，340B修改到合適的值。?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt38CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESS微調(diào)編碼器角度在3115內(nèi)填入100，觀察編碼器角度調(diào)整欄的指示條是否為綠色細(xì)條，若否再次對(duì)其進(jìn)行微調(diào)。編碼器角度微調(diào)后，再檢查勵(lì)磁電流是否需要微調(diào)之后依次將31A8，3110取消選擇，即停止變頻器的運(yùn)行。?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt39CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep9手動(dòng)并網(wǎng)選上3110運(yùn)行網(wǎng)側(cè)，給直流母線(xiàn)充電當(dāng)聽(tīng)到變頻器開(kāi)始調(diào)制聲音后選上31A8機(jī)側(cè)工作，給電機(jī)勵(lì)磁在31A8選上后，很快就可以聽(tīng)到并網(wǎng)接觸器吸合的聲音依次將31A8，3110取消選擇，即停止變頻器的運(yùn)行?CONVERTEAM/ConverteamGermany_MesseHH_2006_EN.ppt40CUSTOMISEDTECHNOLOGYFORCUSTOMERSUCCESSStep10修改參數(shù)將變頻器交由主控控制將3260，3261，4263，4264改為CAN.即變頻器的啟停、勵(lì)磁均由主控通過(guò)CAN總線(xiàn)控制。檢查參數(shù)列表中參數(shù)31B9（Siemens斷路器自動(dòng)