組件工藝流程及設(shè)備簡介演示文稿目前一頁\總數(shù)三十一頁\編于九點(diǎn)優(yōu)選組件工藝流程及設(shè)備簡介目前二頁\總數(shù)三十一頁\編于九點(diǎn)分選是按電池片功率、顏色進(jìn)行分檔。電池片常見的缺陷：缺角、崩邊、穿孔、主柵線偏移。CellsortingisbasedonpoweranddifferentcolorofcellCommondefects:chipping,edgebreaking,piercing,mainlineoffset.分選Cellsorting目前三頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定和本工位的特定要求（頭發(fā)不許裸露，必須隱入工作帽內(nèi)).Operatorneedtodressstandarddressingaspercompanyrequirementandprocessneed(Haircannotcomeout,needhiddeninsidethecap.)2.作業(yè)前準(zhǔn)備Preparation用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditems.3.工具及作業(yè)用品Toolsandoperatingthings.1)作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.2)戴乳膠指套：拇指、食指、中指必須佩戴(其他手指依情而定)，不允許裸手直接接觸電池片。Wearfingercot:thumb,indexfinger,middlefingermustbeworn(otherfingersdependingonthesituation),donotallowdirectlycontactwithcellwithoutfingercot.4.要求:Requirement:1)、電池片無側(cè)面漏漿、破損、隱裂、氧化、缺口、水紋、掉晶、明顯色差等不良現(xiàn)象;Nosideleakageofcells,damaged,cracked,oxidation,gap,waterlines,offcrystalclearcolorandotherundesirablephenomena2)、電池片整理時必須在泡沫棉上進(jìn)行；CellsortingMustdoneatbubblesponge.3)、不得用利器或其他硬物刮傷電池表面，以免損傷PN節(jié)DoNotusesharporotherhardobjectstoscratchthesurfaceoftheCelltopreventdamageonPNLine.4)、露在空氣中的電池片在層壓前不超過8小時，防止氧化；當(dāng)天未用完的電池片或存有缺陷的電池片需封裝好入庫存放。Topreventoxidation,cellExposedintheairbeforelaminationshallnotmorethaneighthours;BalanceQtyneedpackageandstorageintostore.5)、分選好的電池片堆放高度不得超過200片。HeightofcellaftersortingMustNomorethan200pcs.工藝要求Processrequirements目前四頁\總數(shù)三十一頁\編于九點(diǎn)EVA裁切EVAcuttingEVA裁切是指將整卷的EVA，裁切成組件所需的尺寸。EVAcuttingreferstocuttingtheentirerollofEVAintodesiredsize.目前五頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定和本工位的特定要求（頭發(fā)不許裸露，必須隱入工作帽內(nèi)).Operatorneedtodressstandarddressingaspercompanyrequirementandprocessneed(Haircannotcomeout,needhiddeninsidethecap.)2.作業(yè)前準(zhǔn)備Preparation1)用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditemsbeforecuttingeachroolofEVA.2、將EVA卷安裝在指定位置。InstalltheEVArollatthespecifiedlocation.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1)、EVA表面干凈整潔、無褶皺、明顯斑點(diǎn)和油污；EVAsurfacemustbeclean,nospots、obviousfoldandoil.2)、每卷EVA開始裁切的前10張必須進(jìn)行全檢。之后裁切的EVA每10張抽查檢驗(yàn)1張；EachroolofEVAbeforecuttingthe10pcsmustallinspection.AftercuttingtheEVAper10pcsrandominspection1pcs。3)、手或其他身體部位，不可接觸或接近EVA（最小距離不得小于30mm）；Handsorotherpartsofthebody,donottouchorclosetoEVA(minimumdistanceshallnotbelessthan30mm).4)、未使用完的EVA需要用保鮮膜封裝好退回倉庫,已裁切的EVA放置不能超6小時。NotusedtheEVAneedsagoodpackagewithplasticwrapandreturnwarehouse,EVAhascroppedplacednotexceed6hours.工藝要求Processrequirements目前六頁\總數(shù)三十一頁\編于九點(diǎn)

背板裁切Backsheetcutting背板裁切是指將整卷的EVA，裁切成組件所需的尺寸。BacksheetcuttingreferstocuttingtheentirerollofEVAintodesiredsize.目前七頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定和本工位的特定要求（頭發(fā)不許裸露，必須隱入工作帽內(nèi)).Operatorneedtodressstandarddressingaspercompanyrequirementandprocessneed(Haircannotcomeout,needhiddeninsidethecap.)2.作業(yè)前準(zhǔn)備Preparation1)用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditemsbeforecuttingeachroolofBacksheet.2)將背板卷安裝在指定位置。InstalltheBacksheetrollatthespecifiedlocation.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1)背板表面干凈整潔、無褶皺、明顯斑點(diǎn)和油污；Backsheetsurfacemustbeclean,nospots、obviousfoldandoil.2)每卷背板開始裁切的前10張必須進(jìn)行全檢。之后裁切的背板每10張抽查檢驗(yàn)1張；EachroolofBacksheetbeforecuttingthe10pcsmustallinspection.AftercuttingtheBacksheetper10pcsrandominspection1pcs。3)手或其他身體部位，不可接觸或接近背板（最小距離不得小于30mm）；Handsorotherpartsofthebody,donottouchorclosetoBacksheet(minimumdistanceshallnotbelessthan30mm).4)未使用完的背板需要用保鮮膜封裝好退回倉庫,已裁切的EVA放置不能超6小時。NotusedtheBacksheetneedsagoodpackagewithplasticwrapandreturnwarehouse,Backsheethascroppedplacednotexceed6hours.工藝要求Processrequirements目前八頁\總數(shù)三十一頁\編于九點(diǎn)

匯流條焊接Leadsoldering匯流條焊接是指將匯流條按照要求進(jìn)行焊接。LeadsolderingreferstosolderingtheLeadinaccordancewiththerequirements目前九頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定和本工位的特定要求（頭發(fā)不許裸露，必須隱入工作帽內(nèi)).Operatorneedtodressstandarddressingaspercompanyrequirementandprocessneed(Haircannotcomeout,needhiddeninsidethecap.)2.作業(yè)前準(zhǔn)備Preparation用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditemsbeforecuttingeachroolofBacksheet.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1)匯流條規(guī)格詳見計(jì)劃單或BOM；RibbonspecificationsdetailedrefertotheWOorBOM2)匯流條與引出線之間的焊點(diǎn)光滑、光亮、平整、無虛焊，焊面高度不超過第一層涂錫帶的厚度；Leadsolderbetweenleadshallsmooth,shiny,flat,fullysolder,soldersurfaceheightdoesnotexceedthethicknessofthefirstlayercoatedwithsolder;3)焊接后，匯流條與引出線之間必須垂直；對焊接的匯流條按照第二點(diǎn)的工藝要求進(jìn)行全檢；Aftersoldering,mustbeperpendicularbetweenLeads;Leadssolderingprocessrequirementsinaccordancewiththesecondpointofthefullinspection;4)每6小時必須用酒精對焊接模板進(jìn)行清潔；EverysixhoursmustuseIPAtocleanthesolderingtemplate5)烙鐵溫度控制在370℃±10℃。Solderingirontemperaturecontrolat370℃±10℃工藝要求Processrequirements目前十頁\總數(shù)三十一頁\編于九點(diǎn)TT焊機(jī)優(yōu)勢TTmachineadvantage：TT焊接TTsolderingTT焊接是指通過TT機(jī)將單片電池片焊接成所需要的電池串的過程。TTsolderingistopointtobyTTmachinetosinglecellweldingintoprocessofbatterystringyouneed.目前十一頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定和本工位的特定要求（頭發(fā)不許裸露，必須隱入工作帽內(nèi)).Operatorneedtodressstandarddressingaspercompanyrequirementandprocessneed(Haircannotcomeout,needhiddeninsidethecap.)2.作業(yè)前準(zhǔn)備Preparation1)用無塵布清潔工作臺和所有操作工具，不得有灰塵和不潔物;Usedust-freeclothtocleanthetableandalloperationtools,thereshallbenodustanddirt.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1)電池片盒體內(nèi)一次不可超過2組電池片。nomorethan2group(for660module120pcs;for672module144pcs)intothecelltray2)電池片主柵線與裝電池片盒柵線標(biāo)示方向一致。makesurethecellsmainbusbarandthecelltrayatthesamedirection3)發(fā)現(xiàn)電池有缺角、色差、隱裂等情況，應(yīng)及時取出防止流入自動線。ifyoufindingthecellhassomedefect（cornerdefect;chromatism;microcrackect...)plsdonotintothetrayormachineandplstakeout.4)進(jìn)料傳送帶上至少放置兩個電池片盒，最多放置5個。plsdonotlessthan2celltraysonthefeedingconveyorbeltandCanaccommodateupto5trays5）生產(chǎn)前需對助焊劑噴頭進(jìn)行檢測，嚴(yán)禁噴頭堵塞；pleasecheckandtestingthefluxsprinklebeforemachineoperation.6）更換助焊劑時要看助焊劑內(nèi)有無雜質(zhì)，添加助焊劑時不可超過最大液位的標(biāo)識線plscheckthefluxwhetherhasimpuritybeforefluxchanging.whenyouadditionfluxintothetrough.donotexcessmaximumline.工藝要求Processrequirements目前十二頁\總數(shù)三十一頁\編于九點(diǎn)7）注意在拿滾軸銅帶時，應(yīng)將滾軸橫放，不允許將滾軸銅帶豎直放立。Pleasethwarttherollerribbonwhenyourtaketheribbon,DONOTerecttherollerribbon.8）在打開滾軸銅帶時，撕掉固定銅帶頭的膠帶后，應(yīng)用無塵布沾少許酒精擦拭貼膠帶的部位，以免銅帶在運(yùn)行到粘膠帶的位置造成自動焊接機(jī)吸附異常;whenopentheribbon,tearthetape.usecleanclothdippedalittlealcoholwipethetapeposition,soasnottostripintherun-uptotheadhesivetapecausedbythepositionoftheautomaticweldingmachineabsorptionanomaly.9）軸蓋需擰到綠色狀態(tài);Shaftcoverisscrewedtothegreenstate.10）涂錫帶感應(yīng)燈呈綠色狀態(tài)方可進(jìn)行生產(chǎn);ribbonwithinductionlampisgreencanbestart11）焊接涂錫帶接頭時要求平整，不可彎曲、斜焊:ifyouwanttotie-innewribbon,youmustmakesurethetin-inunknit;cannotbending;slantingwelding.工藝要求Processrequirements目前十三頁\總數(shù)三十一頁\編于九點(diǎn)排版Panelization排版是將焊接好的電池串按要求排布及連接，并將背板、EVA、玻璃、電池串按照右側(cè)圖片疊放。Panelizationisofgoodcellstringconfigurationandconnectionaccordingtotherequirement,andwillbebacksheet,EVA,glass,batterystringAccordingtothepictureontherightsidetogether.目前十四頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定和本工位的特定要求（頭發(fā)不許裸露，必須隱入工作帽內(nèi)).Operatorneedtodressstandarddressingaspercompanyrequirementandprocessneed(Haircannotcomeout,needhiddeninsidethecap.)2.作業(yè)前準(zhǔn)備Preparation1)用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditemsbeforecuttingeachroolofBacksheet.2）每班開始生產(chǎn)前需檢查模板損壞程度，損壞深度超過0.5mm需立即更換。Ensuresolderingtemplatenotdamagebeforeoperation,needtochangeimmediatelyifdamagemorethan0.5mm.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1）員工需對物料及完成的產(chǎn)品進(jìn)行自檢;要求EVA及背板表面干凈整潔、無褶皺和明顯斑點(diǎn)等不良現(xiàn)象；EVA及背板放置數(shù)量不得超過50張；Employeesneedselfinspectionafterprocess;ensuresurfaceofEVAandbacksheetcleanandwrinkle-freeandnohavespotsandotherundesirablephenomena;EVAandbacksheetquantitycannotmorethan50.2）隔離塊及隔離EVA需放置規(guī)定小盒內(nèi)，一次放置不得超過50張。TPTandEVAneedkeepintosmallboxandCan'tmorethat50pcs.3)焊臺設(shè)定溫度為370±10℃。Temperaturesettingis370±10℃4)若發(fā)現(xiàn)電池片虛焊、掉線等不良現(xiàn)象送至上道工序返修同時在流程卡上做好位置及原因等相關(guān)記錄，并及時反饋;Ifyoufindcellsinsufficientsolder,ribbonbreakandotherundesirablephenomena,returnforreworkandrecordthelocation&reasonandimmediatelyfeedback工藝要求Processrequirements目前十五頁\總數(shù)三十一頁\編于九點(diǎn)排版PanelizationEL測試是通過EL測試儀檢測電池片內(nèi)部眼睛無法看到缺陷，如隱裂、斷柵、污染、短路等不良。ELtestingisbyELtesterfordetectingbatterychipinsidetheeyecannotseedefects,suchascracked,brokengate,pollution,aswellastheshortcircuit.目前十六頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定和本工位的特定要求（頭發(fā)不許裸露，必須隱入工作帽內(nèi)).Operatorneedtodressstandarddressingaspercompanyrequirementandprocessneed(Haircannotcomeout,needhiddeninsidethecap.)2.作業(yè)前準(zhǔn)備Preparation1)用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditemsbeforecuttingeachroolofBacksheet.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1)引出線要求在復(fù)合紙的覆蓋范圍內(nèi);theelectrodeleadmustbethescopeofseparatepaper2)電流設(shè)置;CurrentsettingP660及P672組件設(shè)置為8.0-8.5A；SETINGP660&P672Currentis8.0-8.5A.M572組件電流設(shè)置為5.0-5.5A;SETTINGM572currentis5.0-5.5A.3)電壓設(shè)置：50-55V;VOLTAGESETING:50-55V4)其他設(shè)置;otherseting曝光時間：8000msExposureTime:8000ms增益：800Gain:800工藝要求processrequirements目前十七頁\總數(shù)三十一頁\編于九點(diǎn)層壓lamination

層壓是指通過層壓機(jī)對排版好的組件進(jìn)行加溫、加壓，抽出組件內(nèi)部空氣，使組件內(nèi)部EVA融化，并發(fā)生交聯(lián)反應(yīng)的過程。Laminateistopointtobylaminatingmachinelayoutgoodcomponentsforheating,pressure,airextractioncomponents,meltedthecomponentinternalEVA,andtheprocessofcrosslinkingreaction.層壓結(jié)束后，EVA會將電池串、玻璃、背板等材料粘接成一個整體，此時的組件即為半成品。Afterthelamination,EVAwillbatteryseriesofadhesivematerials,glass,backintoawhole,thiscomponentisthesemi-finishedproducts.目前十八頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定。Operatorneedtodressstandarddressingaspercompanyrequirement.2.作業(yè)前準(zhǔn)備Preparation1)用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditemsbeforecuttingeachroolofBacksheet.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1)每次出料后，操作員需對組件進(jìn)行自檢，無異常后方可進(jìn)行下一次層壓。Operatorneedvisualcheckthepanelafterlamination,andcontinuelaminationprocessifnohaveabnormalproblem.2)設(shè)備正常運(yùn)行時嚴(yán)禁觸碰急停開關(guān)。Noallowtopress"Emergecy"buttonifnohaveanyproblemduringoperation.3)打開主開關(guān)后，切勿隨意打開操作控制盤的門，可能導(dǎo)致觸電事故發(fā)生。Afteropeningthemainswitch,donotarbitrarilyopenthedoorofthecontrolpaneloperation,mayresultinanelectricshockaccident.4)出料后，將高溫布清理干凈。Cleanthehightemperatureclothwhichcoveronthemodules.Aftermovingoutfromlaminatingmachines.工藝要求processrequirements目前十九頁\總數(shù)三十一頁\編于九點(diǎn)裝框Frame裝框是指通過裝框機(jī)將鋁邊框裝在層壓件四周，安裝接線盒及接線盒灌膠的過程Frameisreferstothealuminumframebyframemachineinalaminatedpiecearound,installationofjunctionboxandjunctionboxglueprocess目前二十頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定。Operatorneedtodressstandarddressingaspercompanyrequirement.2.作業(yè)前準(zhǔn)備Preparation1)用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditemsbeforecuttingeachroolofBacksheet.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1)定時檢查裝框機(jī)及后段流水線，1次/小時，發(fā)現(xiàn)殘膠立即清理。Regularlycheckframedandbackprocessconveyor,1time/hour,immediatelycleanupiffoundadhesiveresidue.2)裝框前需對鋁框及膠量進(jìn)行檢查，鋁框外觀無明顯劃痕、變形、變色等不良現(xiàn)象，鋁框中膠條連續(xù)均勻，無空膠、氣泡等不良方可裝框。Needcheckframeandsiliconeconditionbeforeframeassy,Frameappearancenoscratches,deformation,discolorationandotherundesirablephenomena,Siliconeeven,noemptysilicone,bubblesandotheradverse.3)每裝2塊組件檢查一下裝框機(jī)四角，發(fā)現(xiàn)硅膠立即清理.VisuallyinspectthefourcornersofframedmachineEachtimetheframedcompleted2pcsmodule,Ifyoufindsiliconeimmediatecleanup.4)整個生產(chǎn)過程嚴(yán)禁用手及其他物品觸碰、摩擦玻璃表面。Duringproductionprocessisstrictlyprohibitedandotheritemsbyhandtouching,rubbingtheglasssurface.5)背板與鋁框安裝槽接觸處的硅膠光滑、平整，確保與鋁框粘接可靠。溢膠要均勻、無斷線、空膠、氣泡、縫隙等不良現(xiàn)象。Siliconeconditionbetweenbacksheetandframeslotmustsmooth,flat,aluminumframeensuresreliablebonding.Excesssiliconeshouldbeuniform,nobreak,emptyplasticbubbles,cracksandotherundesirablephenomena工藝要求Processrequirements目前二十一頁\總數(shù)三十一頁\編于九點(diǎn)6)鋁框C面任一拼接處合縫長度均必須≥1cm,最大開口寬度不允許超過1mm；拼接間隙A面不允許，C面為0-0.5mm.組件上下錯位≤0.5mm；組件長度及寬度公差±1.5mm;對角線長度小于1M，兩對角線之差≤2mm,對角線長度大約1M，兩對角線之差≤3mm。尺寸及頻率由IPQC進(jìn)行監(jiān)控。AluminumframeCfaceeitherstitchingattheseamlengthmustbe≥1cm,themaximumopeningwidthmustnotexceed1mm;splicingclearanceAplaneisnotallowed,Csurfacecontrolto0-0.5mmcomponentdislocation≤0.5mm;.Assemblylengthandwidthtoleranceof±1.5mm;diagonallengthislessthan1M,twodiagonaldifference≤2mm,thediagonallengthofabout1M,twodiagonaldifference≤3mm.IPQCresposibilityonthesizeandfrequencyofinspection.7)注意人身安全，佩戴防護(hù)用具。Attentiontopersonalsafety,wearprotectiveequipment.工藝要求Processrequirements目前二十二頁\總數(shù)三十一頁\編于九點(diǎn)固化curing組件灌膠后會自動流入固化線固化，固化環(huán)境及固化時間見組件固化時間表Componentgluewillautomaticallyflowintothecuringlineaftercuring,curingenvironmentandthecuringtimecomponentcuringschedule目前二十三頁\總數(shù)三十一頁\編于九點(diǎn)清洗Cleaning清洗主要是將固化好的組件表面的殘留EVA、硅膠及其他臟物清洗干凈，保證組件外觀清潔。CleaningismainlytocuregoodcomponentresidueonthesurfaceoftheEVA,silicagel,andotherdirtclean,ensurethatcomponentscleanappearance.目前二十四頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定。Operatorneedtodressstandarddressingaspercompanyrequirementandprocessneed(Haircannotcomeout,needhiddeninsidethecap.)2.作業(yè)前準(zhǔn)備Preparation1)用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditemsbeforecuttingeachroolofBacksheet.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1）組件在固化區(qū)達(dá)到固化時間后才可以清洗。PerformSolarpanelcleaningafterreachingcuringtime.2）接觸接線盒的員工必須佩帶防靜電環(huán)。Operatormustwearwriststrapduringprocess.3）使用的酒精器具需要有明顯的名稱及警示標(biāo)識。Alcoholuseappliancerequiresaclearwarningsigns.4）員工操作時注意不允許出現(xiàn)碰傷/劃傷背板現(xiàn)象。Notallowedoperatorbruise/scratchbacksheetduringoperation.5）操作工具及周轉(zhuǎn)角卡不允許放在背板上。Operatingtoolsandturnoverarenotallowedonthebackcornercard.6）嚴(yán)禁用力按壓組件或如上圖所示使用手或肘按壓組件，防止組件產(chǎn)生隱裂。CleaningHandlingPrecautions:Donotpresshardontheuseofcomponentsorasshownintheaboveorelbowpressedcomponentsandpreventcomponentgeneratedcracked工藝要求Processrequirements目前二十五頁\總數(shù)三十一頁\編于九點(diǎn)絕緣耐壓測試Hi-pottesting絕緣耐壓測試是通過測試儀對組件進(jìn)行的安規(guī)檢測。

Hi-pottestingistestertothesafetyofthecomponenttests.目前二十六頁\總數(shù)三十一頁\編于九點(diǎn)1.著裝Dressing操作人員進(jìn)入組件生產(chǎn)線，著裝應(yīng)符合本公司統(tǒng)一規(guī)定。Operatorneedtodressstandarddressingaspercompanyrequirement.2.作業(yè)前準(zhǔn)備Preparation1)用潔凈抹布把工作臺清潔干凈，臺面上無任何與工作無關(guān)的物品。Wipewithacleanclothtoensureclean,Thetablewithoutanywork-relateditemsbeforecuttingeachroolofBacksheet.3.工具及作業(yè)用品Toolsandoperatingthings.作業(yè)用品應(yīng)潔凈、擺放有序，便于操作，實(shí)施定置管理。Operatingthingsshouldbeclean,orderlyplace,easytooperate,implementsetmanagement.4.要求:Requirement:1)員工操作時必須佩帶絕緣手套及絕緣鞋；高壓測試儀工作臺面下鋪墊絕緣橡膠墊子。Operatormustwearinsulatedgloves&shoe,;BelowHi-Pottestingstationmusthaveinsulatingrubbermat.2)設(shè)備電壓、電阻點(diǎn)檢由質(zhì)量人員負(fù)責(zé)，點(diǎn)檢頻率：1次/班。Voltage,resistanceinspectbyQC,inspectionfrequency:1/shift.3)設(shè)備參數(shù)點(diǎn)檢由工藝員負(fù)責(zé)，點(diǎn)檢頻率1次/班。ParametersinspectionbyPE,inspectionfrequency1/shift.4)、測試過程注意安全，嚴(yán)禁接觸組件及工作臺！Testingprocesssafety,non-contactcomponentsandworkingstation!5)工作臺必須安裝接地設(shè)施；Mustinstallgroundingatworkstation.6)四合一絕緣耐壓測試儀內(nèi)置程序需由工藝人員進(jìn)行設(shè)置，員工不允許更改！4in1testersettingneedhandlebyPE,operatorarenotallowedtochange!工藝要求Processrequirements目前二十七頁\總數(shù)三十一頁\編于九點(diǎn)7)耐壓(DCW)測試參數(shù)設(shè)置：電壓3.6KV，升壓時間8S，測試時間1S。合格標(biāo)準(zhǔn)為漏電流＜50μA。Hi-Pot(DCW)testparameters:voltage3.6KV,Voltagerisetime8S,testtime1S.Standardcriteriafortheleakagecurrent<50μA.8)絕緣（IR）測試參數(shù)設(shè)置：電壓1KV，測試時間5S。合格標(biāo)準(zhǔn)為面積大于0.1m2的組件絕緣電阻值≥200MΩ面積小于0.1m2的組件絕緣電阻值≥400MΩ;Insulation(IR)testparameters:voltage1KV,testtimeof5s.Eligibilitycriteriafortheareaofmorethan0.1msquaredth