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BYK潤濕分散劑畢克化學(xué)技術(shù)咨詢(上海)有限公司Contents內(nèi)容BasicsofPigmentStabilization顏料穩(wěn)定基礎(chǔ)知識Stabilization
Mechanisms穩(wěn)定機理InteractionW/DAdditives
with
Pigments潤濕分散劑與顏料的相互作用Formulation
Guidelines(AdditiveDosage,EvaluationMethods) 配方指導(dǎo)(助劑添加量、評價方法)WettingandDispersing
Additives
based
on潤濕分散劑基于Established
Technologies成熟技術(shù)CPT 可控聚合技術(shù)AdditiveRecommendation–Quickreference助劑推薦-快速參考Drypigment干顏料Dispersion分散Primaryparticles原始顆粒(idealdispersion)理想的分散狀態(tài)Agglomerates聚集體Pigmentinresinsolution顏料在樹脂溶液中DeflocculationofAgglomerates聚集體的解絮凝ParticleSizeVersusSurfaceArea
粒徑與比表面積對比Pigment顏料Particlesize顆粒大小
(μm)Surfacearea比表面積
(m2/g)Ironoxidered氧化鐵紅0.25012Carbonblack1炭黑10.09520Phthaloblue酞菁藍0.07064Carbonblack2炭黑20.013460WettingandDispersing
Process
潤濕分散過程2Dispersing分散1Wetting潤濕3Stabilization穩(wěn)定StepsofStabilization穩(wěn)定步驟Reduced:降低-settling沉降-sagging流掛flood&float浮色發(fā)花
strong
flood&float嚴重浮色發(fā)花highviscosities高粘度Reduced:降低-colorstrength色強-gloss光澤-less
flood&float更少浮色發(fā)花-higher
gloss更高光澤-low
viscosity低粘度
highest
colour
最高的色強
strengthControlledFlocculation受控絮凝Flocculation絮凝Deflocculation解絮凝Improved提高Improved提高
Deflocculation解絮凝
Deflocculation/Controlled
Flocculation解絮凝/受控絮凝Gloss,hazeHiding
power光澤、霧影、遮蓋率Improved提高Slightly
reduced輕微降低Anti-settling,sagcontrol抗沉降、流掛控制Reduced變差I(lǐng)mproved提高
Contr.Flocculation受控絮凝Flooding&floating
control浮色發(fā)花控制TOPCOATS,
面漆
highgloss高光PRIMERS,highbuild
low–medium
gloss
coatings底漆,厚涂層低-中光澤涂料Idealfor:最好用于:WettingandDispersing
Additives
–Effects
潤濕分散劑-效果
Deflocculation解絮凝型Appearance外觀Controlled
Flocculation可控絮凝型Protection保護TypesofStabilization穩(wěn)定的類型Electrostatic
stabilization靜電穩(wěn)定Stericstabilization位阻穩(wěn)定(osmotic/entropic
repulsion)滲透/熵排斥
electrostatic
stabilization
mainlyinwater-borne
systems(e.g.,emulsions)
靜電穩(wěn)定主要在水性體系里(例如乳液)
steric
stabilizationinsolvent-andwater-borne
systems位阻穩(wěn)定在溶劑以及水性體系
combinationofboth
mechanismsinwater-borne
systems水性體系中兩種機理結(jié)合Wetting
and
Dispersing潤濕與分散Toselect
therightadditive,you
needtoknow:要選擇合適的助劑,你需要知道:Polarityofthe
system(low,medium,high…)
系統(tǒng)的極性(低中高)Typeofthe
coating(primer,topcoat,basecoat…)
涂料的類型(底漆、面漆、底色漆)Pigmentation:pigment
type(organic/inorganic),surface
areaandsurface
chemistry(acidic/basic)
顏料:顏料類型(有機/無機),比表面及表面化學(xué)(酸性/堿性)Co-Grindor
single
Grind
共研磨或是單獨研磨Grinding
method(w/oresin)研磨方式(有無樹脂)
Fatty
acid
chemistry
脂肪酸化學(xué)
Polyesters,polyamine
amides,聚酯,多胺酰胺Polyaddition,Polycondensation
加聚、縮聚
WettingandDispersingAdditives:EstablishedTechnologies
1stGenerationWettingandDispersing
Additives潤濕分散劑:成熟的技術(shù)第一代潤濕分散劑Deflocculating解絮凝ControlledFlocculating控制絮凝1stGenerationWettingandDispersing
Additives
Fatty
Acid
Chemistry
basedW/DAdditives
第一代潤濕分散劑 脂肪酸化學(xué)類的潤濕分散劑lower
Polarity
極性 higherlower
Molecular
Weight
higher
分子量BYKUMEN?BYK?-P104SBYK?-220SANTI-TERRA?203ANTI-TERRA?204DISPERBYK?-108ANTI-TERRA?-UDISPERBYK?-101DISPERBYK?DISPERBYK?-130Deflocculating解絮凝Controlled
flocculating控制絮凝DISPERBYK?-192WettingandDispersing
Additives:EstablishedTechnologies
1stGenerationWettingandDispersing
Additives
Phosphoric
Acid
Esters磷酸酯polyester/polyether
polymers,polyether
polymers
e.g.Disperbyk?-110,111,180,聚酯/聚醚聚合物,聚醚聚合物one
pigment/filler
affinic
grouppermolecule
每個分子有一個顏填料親和基團POLYESTER聚酯POLYETHER聚醚-O-PO(OH)21stGenerationWettingandDispersing
Additives
Phosphoric
AcidEsterbasedW/DAdditivesDISPERBYK-111DISPERBYK-180DISPERBYK-110lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDISPERBYK-103DISPERBYK-106DISPERBYK-102WettingandDispersing
Additives:EstablishedTechnologies
1stGenerationWettingandDispersing
Additives
Stabilizationoforganic
pigments
is
often
not
optimum
對有機顏料的穩(wěn)定通常不是最佳的
Stabilizationoffoam
possible(surfactant-like
structure!)
可能會穩(wěn)泡(與表面活性劑類似的結(jié)構(gòu))Remarks:
評述Predominantly
developed
for
inorganic
pigmentsandfillers大多用于無機顏填料WettingandDispersing
Additives:EstablishedTechnologies
2ndGenerationWettingandDispersing
Additives
第二代潤濕分散劑HighMolecular
weight
Additives高分子量助劑
Many
pigment
affinic
groups很多顏料親和基團2ndGenerationWettingandDispersing
Additives
BasedonPolyurethaneChemistry基于聚氨酯化學(xué)
polyester
urethanes,polyether/polyester
urethanes,聚酯PU、聚醚/聚酯PU
differentfunctionalities:acidic,basic,不同的官能團:酸性、堿性DISPERBYK?-160~169,DISPERBYK?-182,183,184,185,
DISPERBYK?-170,171,174
DISPERBYK?
-2163,2164
Disperbyk?-2150BYK?
-9077Durableadsorption
layer持久的吸附層many
pigment
affinic
groupspermolecule每個分子上有很多顏料親和基團2ndGenerationWettingandDispersing
Additives
BasedonPolyurethaneChemistry
基于聚氨酯化學(xué)lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDISPERBYK-161DISPERBYK-162/-168DISPERBYK-163/-167/2163DISPERBYK-174DISPERBYK-164/2164DISPERBYK-166DISPERBYK-170DISPERBYK-2150DISPERBYK-182DISPERBYK-183/185DISPERBYK-184BYK-9077DISPERBYK-2155DISPERBYK-169DISPERBYK-171DISPERBYK-115DISPERBYK-160NextGenerationPolyurethaneChemistry下一代聚氨酯化學(xué)DISPERBYK-2155Linearstructure線性結(jié)構(gòu)M=20.000g/mol分子量η=∞粘度(solids=100%)Globular
structure球形結(jié)構(gòu)M=20.000g/molη=13.000mPa·s(solids=100%)ConventionalPUchemistry傳統(tǒng)PU化學(xué)NextGen.PUchemistry下一代PU化學(xué)PerformanceDISPERBYK-2155性能100%solids/active
Substance
100%固含/活性成分
Wide
compatibility
including
2KPU,TPA,baking
systems,NC,AC
相容性寬,包括2KPU,TPA,烤漆,硝基漆,酸催化體系
highly
efficientinUVsystems
UV系統(tǒng)中高效
The
millbase
viscosity
reduction
is
similar/better
thanDISPERBYK161 對研磨料的粘度降低能力與D-161相似甚至更好
Defocculationandfloodingandfloating
similartoDISPERBYK161.
解絮凝與抗浮色發(fā)花能力與D-161相似No
yellowinginbaking
systems
烘烤系統(tǒng)中無黃變Noaccelerationof2Ksystems
2K系統(tǒng)中無加速反應(yīng)現(xiàn)象SelectionChartforResin-ContainingPigmentConcentrates
有樹脂色漿中的助劑選擇圖
Alkyds BakingSystems 2-pack/NCO
Long-oilMedium-oilShort-oil
烘烤系統(tǒng) 長油 中油 低油DIS-2150DIS-163(-167)DIS-2163/-2164DIS-161DIS-162DIS-115Polar極性Non-polar非極性DIS-21552ndGenerationWettingandDispersing
Additives
BasedonHyperbranched
Polyamines基于高度支化的多胺Modified/neutralizedHighMolecular
Weight
Polyamines改性/中和的高分子量多胺Polyelectrolytes
聚電解質(zhì) DISPERBYK?-140 DISPERBYK?-142 DISPERBYK?-145 BYK?-90762ndGenerationWettingandDispersing
Additives
BasedonHyperbranched
Polyamines
基于高度支化的多胺Disperbyk?-140Disperbyk?-145BYK?-9076lower
Polarity極性
higherlower
Molecular
Weight
higher
分子量Deflocculating解絮凝Solvent-Based
System溶劑型系統(tǒng)Disperbyk?-142functional
groups:官能團
–COOH,-NR2,-OH,heterocyclic,alkyl,alkoxy,polyalkoxy,aromatic,ionic
雜環(huán) 烷基烷氧基多烷氧基芳烷基離子型Polymerizationingeneral:一般聚合方式
one
monomer
composition
multitudeofpolymerstructures
!
一種單體組分 多種聚合物結(jié)構(gòu)2ndGenerationWettingandDispersing
Additives
BasedonPolyacrylates基于聚丙烯酸酯的第二代分散劑2ndGenerationWettingandDispersing
Additives
BasedonPolyacrylatesDISPERBYK-112 forTiO2inlowpolarsystems
低極性體系DISPERBYK-116 for
architectural
coatings,white
spirit
comp. 用于無芳烴的建筑涂料DISPERBYK-2050 for
resin-free
grinding無樹脂研磨DISPERBYK-2070 for
solvent-free
epoxyPigmentconcentrates
無溶劑環(huán)氧色漿
BYK-151BYK-154 Dispersing
additives
for
aqueous
emulsion
paintsBYK155
水性乳膠漆分散助劑DISPERBYK-181DISPERBYK-187DISPERBYK-190DISPERBYK-191 W/Dadditives
for
aqueous
pigment
concentrates
DISPERBYK-194
水性色漿分散劑Wetting
Additives
for
aqueous
emulsion
paints水性乳膠漆潤濕助劑2ndGenerationWettingandDispersing
Additives
BasedonPolyacrylates(Standard)基于聚丙烯酸酯(標準)Solvent-borne
systems溶劑型系統(tǒng)DISPERBYK-116DISPERBYK-112DISPERBYK-2050lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDISPERBYK-20702ndGenerationWettingandDispersing
Additives
BasedonPolyacrylates(Standard)Aqueous
systems水性系統(tǒng)DISPERBYK-191BYK-151BYK-154/155DISPERBYK-190DISPERBYK-181/-187DISPERBYK-194lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDeflocculation/stabilization:Comparisonofdrawdowns解絮凝/穩(wěn)定:刮板比較DISPERBYK-190
DesignedforSlurrygrinding設(shè)計用于無樹脂漿料研磨HeliogenblueL7101FNoW/D無分散劑DISPERBYK-190ThreeGenerationsofW/DAdditiveTechnologiesatBYK
BYK的三代潤濕分散劑技術(shù)Established
technologies成熟技術(shù)CPT控制聚合技術(shù)
Fatty
Acid
Chemistry
Phosphoric
AcidEsters Polyurethanes
Hyperbranched
Polyamines
Polyacrylates
Polyacrylates StandardPolymerization
Controlled
Polymerization
控制聚合1stGen.2ndGen.3rdGen.LimitationsofStandardPolymerisation標準聚合技術(shù)的局限
(FreeRadical
Polymerisation)
隨機自由基聚合
Only
random
copolymers
available–statistic
distributionofthe
monomersinthepolymerchain只能產(chǎn)生隨機共聚物-單體在聚合物鏈中統(tǒng)計分散Nopositioningofspecial
functionalities
or
polaritiesinthePolymerchain
在聚合物鏈中無法對特殊官能團或其極性進行定位Noblockcopolymers
or
gradient
polymers無法生成嵌段共聚物或梯度聚合物Very
broadM.W.distribution非常寬的分子量分布PigmentaffinicblockAdjustmentofpropertyprofilesthroughCPTblockcopolymer嵌段共聚物multiblockcopolymer多嵌段共聚物gradientcopolymer梯度共聚物Comb-shapedcopolymer梳狀共聚物microstructure微觀結(jié)構(gòu)Resin-compatibleblock3rdGenerationWettingandDispersing
Additives
BasedonPolyacrylates
by
CPT
基于用CPT方法合成的聚丙烯酸DISPERBYK-2000DISPERBYK-2001DISPERBYK-2020lower
Molecular
Weight
higherlower
Polarity
higherDeflocculatingDISPERBYK-2025DISPERBYK-2009DISPERBYK-2010DISPERBYK-2015DISPERBYK-2008Wetting&Dispersing
Additives
basedonCPT
CPT方法合成的潤濕分散劑System系統(tǒng)Solids
Content固含Solvent溶劑YearofIntroduction推出年份Targeted
EndUses目標應(yīng)用領(lǐng)域DISPERBYK-2000Solvent-borne溶劑型40%MPA/BG1999Automotive,GIC,PrintingInks汽車、工業(yè)、油墨DISPERBYK-2001Solvent-borne46%MPA/BG/PM1999Automotive,GIC,PrintingInksDISPERBYK-2020Solvent-borne70%MPA2006Wood,GIC,Architectural木器、工業(yè)、建筑DISPERBYK-2010Water-borne40%Water2006Automotive,GIC,Wood汽車、工業(yè)、木器DISPERBYK-2025Solvent-borne70%MPA2007GIC,Coil
Coatings,Wood工業(yè)、卷鋼、木器DISPERBYK-2009Solvent-borne44%MPA/BG2007Wood,GIC木器、工業(yè)DISPERBYK-2015Water-borne40%Water2008Deco,Automotive,GIC,Wood,裝飾、汽車、工業(yè)、木器DISPERBYK-2008Solvent-free100%PPG2009Wood,GIC,PrintingInks
MPA=Methoxypropylacetate丙二醇甲醚醋酸酯 BG=Butylglycol乙二醇丁醚PM=Methoxypropanol丙二醇甲醚 PPG=Polypropylenglycol聚丙二醇CPTDISPERBYK-2000andDISPERBYK-2001Bindercompatible
chain基料相容鏈段Pigmentaffinic
block顏料親和嵌段1999BYK-Chemieintroduced
the
first
additives
basedonGroupTransferPolymerisation(GTP)Technologytothe
coatings
market畢克化學(xué)公司向涂料市場推出首批基于基團轉(zhuǎn)移聚合技術(shù)的助劑
Excellent
for
CAB-containing
basecoats
在含CAB底色漆中性能優(yōu)越
Specially
for
carbon
blackandorganic
pigments
特別適用于炭黑與有機顏料Bestadditives
for“deep-blue”black
對“深藍”黑是最好的助劑
Excellent
millbase
viscosity
優(yōu)越的研磨料粘度CPTGoalsfor
product
development
產(chǎn)品開發(fā)目的Highsolids
content
固含70%
Widely
compatible
additivetobe
used
for相容性寬,可用于Singlepigment
grinds單一顏料研磨Co–grinding
共研磨
Resin–free
pigment
dispersion無樹脂顏料研磨Nonegativeinfluenceonhardnessinacid
catalyzed/cured
systems對酸催化/固化體系的硬度無負面影響
Excellent
price/performance
ratio優(yōu)越的性價比DISPERBYK–2025CPTDISPERBYK–2020
Dis–202070%solidshighmol.weight
product70%固含,高分子量產(chǎn)品Formedium–lowerpolarsystems用于中低極性體系WoodandFurniture
Coatings木器和家具漆IndustrialCoatings工業(yè)涂料IndustrialCoatingsPigment
Concentrates工業(yè)涂料、色漿Architectural
Paints建筑漆Suitable適用Recommended推薦CPTDISPERBYK-2009
DISPERBYK-2008Improvedefficiencyofmattingagentsinhigh-solidandsolvent-freecoatingsystems在高固含和無溶劑涂料體系中對啞光粉有更好的效果Lowviscosity降低粘度Goodorientationofmattingagents啞光粉定向好W/DAdditives
for
matting
agents用于啞光粉的潤濕分散劑Structured
Acrylate
Copolymers結(jié)構(gòu)化丙烯酸共聚物DISPERBYK2009DISPERBYK2008DISPERBYK-2008
Benefits優(yōu)點
100%non-volatile
matterHighsystem
compatibilityandeasy
incorporation
相容性好、易添加
resins樹脂
reactive
diluents反應(yīng)性稀釋劑
solvents溶劑
matting
agents(untreatedandsurface-treated)啞粉(未處理及表面處理的)(pigmentsandextenders)顏填料Lowglosscoatingseven
with
standard
silicas即便使用標準二氧化硅也能獲得低光澤
Strong
reductionofviscosity
simplifying強烈降低粘度
incorporationofevenhighamountsofsilica-based
matting
agents可添加大量的二氧化硅類型的啞粉
handling
and易于操作
applicationofmattcoatings啞光漆易于施工Lowadditive
dosage
required
forhighperformance低助劑用量可獲得高性能CPTWorkingMechanismofDISPERBYK-2008
工作機理pigment
affinic
groups顏料親和基團binder
compatibility基料相容modificationtoimprove
stabilization
改性以改進穩(wěn)定性SiO2SiO2CPTDISPERBYK-2010andDISPERBYK-2015
W/DAdditiveforwater-bornesystems
水性體系用潤濕分散劑
designed
for
resin-free
grinding
設(shè)計用于無樹脂研磨
for
inorganicandorganic
pigments
用于無機和有機顏料
Wide
compatibilityinvarious
let-down
systems
在各種配漆體系中相容性寬DISPERBYK-2010
combinationofblockand
comb
structure
含有嵌段和梳狀結(jié)構(gòu)Waterresistance
due
tohydrophobic
block憎水嵌段的部分改善耐水性EndUse:Automotive,GIC 應(yīng)用:汽車、工業(yè)
Mw~20.000g/mol分子量DISPERBYK-2015
comb
like
structure
梳狀結(jié)構(gòu)VOCfree
無VOCEndUse:Deco,Automotive,Wood
裝飾、汽車
Mw~11.000g/molCPTAdvantagesofCPTCPT的優(yōu)勢Newproduct
properties
with
existing
standard
monomers(Meth)acrylates,Styrenes,Acrylonitriles,(Meth)acrylamides利用現(xiàn)有標準單體產(chǎn)生新產(chǎn)品性能:(甲基)丙烯酸酯、苯乙烯、丙烯腈、(甲基)丙烯酰胺
Customized
polymeric
structures
可設(shè)計的聚合物結(jié)構(gòu)Designofpolymersinanysolventpossible
在任何溶劑中都可以進行聚合物的設(shè)計Nolimitationinselectionoffunctional
groups
選擇官能團沒有限制Fullchain
length
control 鏈長可控制Toolboxof5differentCPTmethods5個不同的CPT方法CPTPigmentConcentratesinWater-BorneCoatings
水性涂料用色漿Additiveselectionbaseduponpigment/fillertype根據(jù)顏填料類型進行助劑選擇DISPERBYK-192incombination
withBYK-154forTiO2
stabilizationD-192與B-154搭配使用用于鈦白粉的穩(wěn)定Overview
ProductsForResinGrindsCanalsobeusedforresin-freepigmentconcentratesDIS-180ForinorganicpigmentsDIS-183/185LesspolarversionofDISPERBYK-184,foruniversalcolorants(185forGlycol-freecolorants)DIS-191OptimizedforemulsionsDIS-184Forinorganic+organicpigments;forCo-grindsDIS-2012FirstchoiceGrinding
resin(35%)29,3Amine0,3Water28,3Preservative0,1BYK-0243,0DISPERBYK-1917,0PR-17032,0100,0ForprintinginkswithAcrylicresinsDIS-193DIS-182Forinorganic+organicpigmentsNowadaysmainlyusedinSolvent-basedsystemsExample:EmulsionSystemCanalsobeusedforresin-containingpigmentconcentratesWater46,3Preservative0,1BYK-0181,0DISPERBYK-19017,5PR-17035,0100,0ExampleDIS-190StandardrecommendationDIS-192forEffectpigmentsDIS-194for2packsystemsDIS-191OptimizedforemulsionsDIS-2012Allowsuseofamine,co-solvent,thickenerandsurfactantsinthegrindDIS-198forprintinginks(complimentarytoDIS-190)andcoatingsapplicationsDIS-2010MostHydrophobicproductLeastimpactonwaterresistanceDIS-2015forDecorativeCoatings;forWoodCoatingsOverview
ProductsForResin-freeGrindsDISPERBYK-198:TheComplementaryPartnerofDISPERBYK-190inwater-borneSystemsColorIndexPigmentDISPERBYK-190DISPERBYK-198P.Y.83PV-EchtgelbHR-02XP.Y.83Novoperm
yellowHR04XP.Y.83Novoperm
yello
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