Probing

basicsMachinetool

probingtechnology

-how

they

workand

howyoucan

usethemKEUI2HVapplyinnovation@D>

ProbingapplicationsToolsetting

on

machiningcentresInspection

onCNC

lathesInspection

onmachining

centres6/2/2020

Slide

2ToolsettingonCNC

lathesKEUI2HVapply

innovation@

p

lyUin

v

tVion

@Kinematicresistiveprobe

operation3

rods,each

resting

on

two

balls,providing

6

points

of

contact

ina

kinematic

locationThe

stylus

ball

is

uniquely

located,A

trigger

signalis

generated

oncontact

with

thecomponent

surfaceand

is

used

to

stopthe

machineretuming

to

the

same

position

towithin

0.00004"(1micron)Aspring

holds

the

stylusagainst

the

kinematic6/2/2020

Slide

3andreturnsthea

seatedfollowingbetween

thecontactscontactstylus

and

the

part

ntoitbposproD

>Kinematicresistiveprobe

operation·Benefitsofthe

Renishawprobedesign一

simple—rugged—highly

repeatable—sealedto

IP

X8—can

be

used

with

differenttransmissions

to

suit

yourapplication

Probe

with

inductivetransmission6/2/2020Slide

4KEUI2HVapply

innovationProbe

with

opticaltransmissionCNCa

chine

CantrolDIP@standardroutinesdefine

probe

pathX··Howan

inspectionprobeworksprobetriggering

latchesontomachine

position

ii

s

cr

r

bl

u

stomationlocationaesaocesvaripod

forn

maeietrorrtssataata··6/2/2020Slide

5KEUI2HVapply

innovationDIP@·

Beam-breaksystem·laser

beam

passes

betweentransmitterand

receiver

units·tool

moved

to

intersect

beam

at·

il

s

rec

an

d

rat

einennoectigudreeiversensetcanitrohctgeletrigger·machine

position

is

latched

and

used

to

determine

toolHowa

non-contacttoolsetterworksany

point

along

its

lengthKEUI2HVapplyinnovationD6/2/2020

Slide

6dimensions@·

MicroHoleTM

protection

system·laser

beam

emerges

through·

constant

air

stream

also·air

flows

at

high

speed:150

to250

m/s·air

stream

angled

to

avoid·protection

always

on

-evenDesignedforthemachinetoolenvironmentpasses

through

theMicroHoleTM,preventingingress

of

coolant,swarf,chipsturbulence

along

laser

beamKEUI2HVAN@apply

innovationwhen

measuringsmall

apertureand

dustD6/2/2020

Slide

7MicroHoleTMDesignedforthemachinetoolenvironment·

MicroHoleTM

protection

systemMicroHoleTMpreventscoolantconstantprotection,even

whentoolsettingProtection

inaction·through-toolcoolantstillactiveduring

breakagedetectioncycleBEUI2HVN@apply

innovation1D6/2/2020

Slide

8·

ingressEasyto

programoruse

in

MDI

mode·PROGRAMMED

-with

pre-written

EIA

Macros·SET

WORK

and

TOOL

OFFSETS

-automatically·SET

ROTARYAXIS-automatically·INSPECT

-featuresize,locationand

angle·PRINT

RESULTS

of

inspection

Renishaw

probingsoftwaremakesthingssimple文

，6/2/2020

Slide9KEUI2HVAapply

innovationComponent

set-upExampleprogramG90

Go0X0

YOH1Z100.P9014

X-10.Y-10.Z-5.F1000

Protected

moveP9012

X0.0

Y0.0

S1.Corner

measureG65P9014

Z10.0G65

P9014

X50.Y40.G65

P9014

Z-5.G65

P9019

D40.0

T10

M20

H0.2

Bore

measure

3G65

P9014

Z20.0G65

P9014

Y90.G65P9018

Z5.0

S2.

Z

measureG65

P9014

Z50.0Z100.·

Inspection

routines1

2

96413START1110,129B

99Y★X+1.2.3.4.5.6.7.8.9.10.%G80

T01M06

G54G43G65(G65G28M30D·call

the

macro·specify

parameters·highlight

offsets

to

be

updated6/2/2020Slide

10KEUI2HVapplyinnovation@Componentset-upManual

data

input

el

tothe

surfaceX

position

…·press

Cyclestart·that's

it

-the

cycle

runs

and

the

offset

isG54e…ToExa·E

medrangoprosecesrnnoitisuDlartrorbees·flsause

thejog

wheels

to

position

the

probewithin

10

mmofthesurface·key

in

G65

P9023

X10.S54.1D6/2/2020

Slide

11KEUI2HVANapply

innovationupdatedOn-machine

inspectionInspection

reports·

Inspection

Plus

routines·output

probe

datathrough

the

RS232

portto

a

printerNO

1ExampleG65

P9834

X45.Y-65.W2.G65

P9810

X-135.Y-65.F3000.G65

P9814

D71.W1.FeatureBoreto

featuremeasurePrinted

output.COMPONENT

NO

31

FEATUREPOSNPOSNPOSNR79.0569X-45.000Y-65.000ACTUAL

ACTUAL

ACTUAL79.0012-45.1525

-64.8263TOLTOLTPTOLTPTP0.20000.20000.2000DEVDEVDEV0.0557-0.15250.1737+++++OUT

OF

POS+++++ERROR

TP

0.1311

RADIALANG-124.6952ACTUAL

-124.8578

DEV-0.1626COMPONENT

NO

31

FEATURE

NO

2SIZED71.0000+++++OUTOFACTUALTOL+++++ERROR71.90720.8072TOL0.1000

DEV

0.9072DPOSN

X-135.000ACTUAL

-135.327EVPOSN

Y-65.000

ACTUAL

-63.8201

DEV6/2/2020Slide

12BEUI2HVNapplyinnovation-0.3279

1.1799Toolsettingonmachining

centresNon-contacttoolsettingroutinesExamples.·To

the

length

of

a

tool..·

Tocheckfor

a

brokentool·

execute

G65

P9864·F

t

i

,

ockl

tool

detection

and

tool

profileenesbcngleool

sest,simta·setD6/2/2020

Slide

13

lr

i

and

then'swiped'mZthe

beaoned

inhitgsuoophotto··movethetooloverthe

beam

(atany

point·

along

its

length)·th

x

l

t2will

be

updatede6s8offP9o5o6tGactiveecuteee·move

tool

to

safe,clear

positionshort

tools

will

trigger

an

alarmKEUI2HVAN@applyinnovationinspectionRADIAL

CHECKG98T0101

G125

T0303

G125

T0313

G125

T0404

G125

T0505

G125

T0606

G125

M30TO202T2.H7.T3.H8.T3.H7.C20T4.H4.T5.H2.T6.H1.·Tool

setting

and

broken

tool

detection·set

a

whole

turret

of

tools

in

minutesNon-contacttoolAUTO

MODE

Uo

WOG28%

Toolsettingon

lathes·programmed

checks

for

toolbreakageKEUI2HVAN@applyinnovationsettingroutinesD6/2/2020

Slide

14in-cycleSummary·Renishaw

manufacturing

technology

helps

yo