1、2012 年倉庫終盤點總結(jié),By: Jerry Liu Date：01.11.2013,年終盤點準(zhǔn)備工作,物料標(biāo)簽的檢查引入標(biāo)簽管理 物料最小包裝整理推動供應(yīng)商做標(biāo)準(zhǔn)化包裝 組合件物料標(biāo)識的制作采用固定Bin與照片結(jié)合方式管理 物料單位換算標(biāo)識的制作采用固定Bin與照片結(jié)合方式管理 庫存物料轉(zhuǎn)號后標(biāo)簽的更新檢查 外借物料管理單據(jù)的購買便于平時外借物料的追蹤 盤點單據(jù)的準(zhǔn)備盤點單制作定稿后新創(chuàng)建Bin未能及時維護(hù)，導(dǎo)致重新檢查,紅色：不合格項目待完善,2012年終盤點單據(jù)的制作,盤點單據(jù)制作需考慮的內(nèi)容： 叉車移動位移最短 保證盤點操作的順暢 盤點任務(wù)的平均分配非空Bin的平均分配,SAP操作步

2、驟,1、Check LL01 before print stocktaking document as below,SAP操作步驟,2、 Check LX18 before print stocktaking document as below,SAP操作步驟,3、Check LX03 TBD bin for all storage type as empty (or reasonable) before print out stocktaking document,SAP操作步驟,4、Check LX03 storage type 301,901,902,910,916,920,921,92

3、2,998 and 999 before print out stocktaking document,SAP操作步驟,5、Check LT23 for open transfer order before print out stocktaking document,SAP操作步驟,6、Record the last transfer order Number before print out stocktaking document,SAP操作步驟,7、 Record the last MIGO document Number before print out stocktaking do

4、cument,SAP操作步驟,8、 Carry Out Continuous Inventory with Name of counter is Mandatory as below,SAP操作步驟,9、 Can delete the stocktaking document if any mistake is done via LI02,SAP操作步驟,10、 Can reprint the stocktaking document with reminder if any stocktaking document is not printed out via LI04,SAP操作步驟,11

5、、 Key in counting person name in LI11N/ LI12N stage,SAP操作步驟,12、Adjust the format for Key in with suitable view in LI11N /LI12N as below,SAP操作步驟,13、 Export Inventory Document list with counting people name via LX22,Record the 1st and last stocktaking document No. after print out,SAP操作步驟,14、 Export St

6、ocktaking list via LX17,SAP操作步驟,15、Start Recount Via LI14,The movements in continuous physical inventory in SAP R/3 & Witron,List for counting Inventory Document LX16,N/A Activate Inventory Document LX22,Print list for counting Print / send Inventory Doc to Witron LI04,Handle differences Clear diffe

7、rences WM LI20,List for counting Inventory Doc in sub-system = Witron,Remove differences Clear differences in IM LI21/YL10,Count stock N/A,List for counting Inventory Document,Report count result Report Counting WM LI11,N/A Transfer Orders with differences LX13,N/A Statistics for Inventory Differenc

8、es LX18,N/A Inventory History for Storage Bin LI05,N/A Difference List per Storage Type LX17,N/A Inventory Status LX25,Description,SAP terms,Transaction,Witron,Possible step,Witron or SAP,Statistics for Physical Inventory,Re- count result Change Inventory count WM LI14,SAP盤點操作流程,待改善項目,1、一個Bin對應(yīng)兩個物料盒子，導(dǎo)致漏盤其中的一盒,Improve Before,Improve After,待改善項目,2、相似物料儲存在同一個庫位,Improve Before,Improve After,待改善項目,3、轉(zhuǎn)號物料標(biāo)簽處理,待改善項目,4、物料占用兩個Bin的標(biāo)識處理,Improve Before,Improve After,磁性貼,磁性貼,待改善項目,5、組合件物料標(biāo)識處理,Improve Before,Improve After,待改善項目,6、同一Bin中零散包裝與標(biāo)準(zhǔn)包裝的規(guī)范擺放,待改善項目,類似物料處理措施： 放置該物料在Gr