1、.漆包銅線公制漆包線規(guī)格 (jis 0,1,2,3)導(dǎo)體導(dǎo)線0 種1 種最大2 種3 種最大重 量導(dǎo)體直徑截面積最大最小最大導(dǎo)體電阻最小最大最小最大導(dǎo)體電阻直徑完成外徑皮膜厚完成外徑 / km皮膜厚完成外徑皮膜厚完成外徑 / kmkg / km(mm)(mm 2 )(mm)(mm)(mm)( 20 )(mm)(mm)(mm)(mm)( 20 )(mm)0.040.00130.030.0560.0020.052156700.011530.040.050.00200.040.0690.0030.064102400.017450.050.060.00280.040.0810.0030.0756966

2、0.025950.060.070.00380.040.0910.0030.08549900.03500.070.080.00500.050.1030.0030.09737780.04600.080.090.00640.050.1130.0030.10729590.05800.090.100.00790.1560.0090.14026470.050.1250.0030.11823810.06980.100.110.00950.1660.0090.15021530.050.1350.0030.12819570.08700.110.120.01130.1800.0100.16217860.060.1

3、470.0040.13916360.10060.120.130.01330.1900.0100.17215050.060.1570.0040.14913890.130.140.01540.2000.0100.18212860.060.1670.0040.15911930.13680.140.150.01770.2100.0100.19211110.060.1770.0040.16910370.150.160.02010.2220.0110.204969.50.070.1890.0050.181908.80.17880.160.170.02270.2320.0110.214853.50.070.

4、1990.0050.191803.20.170.180.02540.2460.0120.226757.20.080.2110.0050.2027150.22630.180.190.02840.2560.0120.236676.20.080.2210.0050.212640.60.190.200.03140.2660.0120.246607.60.080.2310.0050.222577.20.27930.200.210.03460.2760.0120.256549.00.080.2410.0050.232522.80.210.220.03800.2860.0120.266498.40.080.

5、2520.0050.243480.10.220.230.04150.2980.013.0.278454.50.090.2640.0060.255438.60.36940.230.240.04520.3080.0130.288416.20.090.2740.0060.265402.20.240.250.04910.3180.0130.298382.50.090.2840.0060.275370.20.250.260.05310.3300.0130.310358.40.090.2940.0060.285341.80.47200.260.270.05730.3400.0130.320331.40.0

6、90.3040.0060.295316.60.270.280.06160.3500.0130.330307.30.090.3140.0060.305294.10.280.290.06610.3600.0130.340285.70.090.3240.0060.315273.90.58720.290.300.07070.3740.0140.352262.90.010.3370.0070.3272540.64350.300.320.08040.3940.0140.372230.00.010.3570.0070.347222.80.71940.320.350.09620.4240.0140.40219

7、1.20.010.3870.0070.377185.70.85530.350.370.10750.4460.0140.424170.60.010.4070.0070.397165.90.370.400.12570.4800.0150.456145.30.0110.4390.0070.429141.71.11800.40.0.450.15900.5320.0160.508114.20.0110.490.0070.479112.11.41400.450.500.19630.5860.0170.56091.430.0120.5420.0080.53189.951.74500.500.550.2376

8、0.6460.0170.62078.150.0120.5920.0080.58174.182.11200.550.600.28270.6980.0170.67265.260.0120.6440.0080.63262.642.51300.600.650.33180.7520.0180.72455.310.0120.69453.262.95000.650.700.38480.8040.0190.77647.470.0130.74645.843.42100.700.750.44180.8600.0200.83041.190.0140.79839.870.750.800.50270.9140.0210

9、.88236.080.0150.85235.174.46900.800.850.56750.9660.0220.93431.870.0150.90431.110.850.900.63621.0200.0230.98628.350.0160.95627.715.65600.900.950.70881.0720.0241.03825.380.0171.00824.840.951.000.78541.1380.0251.10223.330.0171.06222.496.98201.001.100.95031.2420.0261.20419.171.101.201.13101.3420.0261.30

10、416.0410.06001.201.301.32731.4480.0271.40813.611.301.401.53941.5480.0271.50811.7013.68001.401.501.76711.6540.0281.61210.161.501.602.01061.7540.0281.7128.90617.88001.601.702.26981.8560.0291.8147.7811.701.802.54471.9560.0291.9147.00722.63001.801.902.83532.0620.0302.0186.2781.902.003.14162.1620.0302.11

11、85.65627.93002.002.103.46362.2660.0312.2205.12331.00002.102.203.80132.3680.0322.3224.6622.202.304.15482.4600.0322.4224.26036.94002.302.404.52392.5740.0332.5623.9082.402.504.90872.6780.0342.6823.5982.502.605.30932.7780.0342.7283.32447.29002.602.705.72562.8780.0342.8283.0792.702.806.15752.9780.0342.98

12、22.8612.802.906.60523.0780.0343.0282.66558.72002.903.007.06863.1780.0343.1282.48964.76003.003.208.04253.3880.0343.3382.19871.49003.20耐溫等級(jí)耐溫等yaebfhcn級(jí)溫度90105120130155180220200.()jis 制mw-6mw-28mw-80mw-77mw-73mw-35線號(hào)對(duì)照表c.w.g(中國(guó) )s.w.g(英國(guó) )a.w.g(美國(guó) )線徑最大電阻 /km概重經(jīng)徑截面積線號(hào)線徑線號(hào)線徑d/mm0/1 uew2/3 uewkg/kmd/mms/

13、mm20.020689500.0500.0020480.0406440.05020.025427800.00500.0560.0025470.0508430.05640.030288700.00700.0630.0032460.0610420.06330.040156700.01230.0710.0040450.0711410.07110.050102400.01910.080.0050440.0813400.07870.06069660.02700.090.0063430.0914390.08890.07049900.03640.1000.0080420.1020380.10100.0803

14、7780.04750.1120.0100410.1120370.11300.09029590.05970.1250.0120400.1220360.12700.100264723810.07370.1400.0160390.1320350.14300.110215319570.08880.1600.0200380.1520340.16000.120178616360.10570.1800.0250360.1930330.18000.130150513890.12360.2000.0330350.2130320.20200.140128611930.14280.2240.0400340.2340

15、310.22700.150111110370.16350.2500.0500330.2540300.25500.160969.5908.80.18630.2800.0630320.2740290.28600.170853.5803.20.20980.3150.0800300.3150280.32100.180757.2715.00.23550.3550.1000290.3450270.36100.190676.2640.60.26170.4000.1250270.4170260.40500.200607.6577.20.28950.4500.1600260.4570250.45500.2105

16、79.0522.80.31860.5000.2000250.5080240.51100.220498.4480.10.34900.5600.2500240.5590230.57300.230454.5438.60.38200.6300.3150230.6100220.64400.240416.2402.20.41540.7100.4000220.7120210.72300.250382.5370.20.45010.8000.5000210.8130200.81200.260358.4341.80.48620.9000.6300200.9140190.91200.270331.4316.60.5

17、2371.0000.8000191.0160181.02400.280307.3294.10.5626.1.1201.0000181.2190171.1500.290285.7273.90.60301.2501.2500171.4220161.29100.300262.9254.00.64601.4001.6000161.6260151.45000.320230.0222.80.7336c.w.g(中國(guó) )s.w.g(英國(guó) )a.w.g(美國(guó) )線徑最大電阻 /km概重經(jīng)徑截面積線號(hào)線徑線號(hào)線徑d/mm0/1 uew2/3 uewkg/kmd/mms/mm20.020689500.0500.0

18、020480.0406440.05020.025427800.00500.0560.0025470.0508430.05640.030288700.00700.0630.0032460.0610420.06330.040156700.01230.0710.0040450.0711410.07110.050102400.01910.080.0050440.0813400.07870.06069660.02700.090.0063430.0914390.08890.07049900.03640.1000.0080420.1020380.10100.08037780.04750.1120.01004

19、10.1120370.11300.09029590.05970.1250.0120400.1220360.12700.100264723810.07370.1400.0160390.1320350.14300.110215319570.08880.1600.0200380.1520340.16000.120178616360.10570.1800.0250360.1930330.18000.130150513890.12360.2000.0330350.2130320.20200.140128611930.14280.2240.0400340.2340310.22700/p>

20、0.16350.2500.0500330.2540300.25500.160969.5908.80.18630.2800.0630320.2740290.28600.170853.5803.20.20980.3150.0800300.3150280.32100.180757.2715.00.23550.3550.1000290.3450270.36100.190676.2640.60.26170.4000.1250270.4170260.40500.200607.6577.20.28950.4500.1600260.4570250.45500.210579.0522.80.31860.5000

21、.2000250.5080240.51100.220498.4480.10.34900.5600.2500240.5590230.57300.230454.5438.60.38200.6300.3150230.6100220.64400.240416.2402.20.41540.7100.4000220.7120210.72300.250382.5370.20.45010.8000.5000210.8130200.81200.260358.4341.80.48620.9000.6300200.9140190.91200.270331.4316.60.52371.0000.8000191.016

22、0181.02400.280307.3294.10.56261.1201.0000181.2190171.1500.290285.7273.90.60301.2501.2500171.4220161.29100.300262.9254.00.64601.4001.6000161.6260151.45000.320230.0222.80.7336.銅線漆膜厚度thinmediumthickjis3210nema(美)singleheavytripleiecgrade 1grade 2grade 3銅線檢驗(yàn)標(biāo)準(zhǔn)品名油性樹(shù)脂漆包線聚乙烯醇縮甲醛漆包線聚酯瓷漆包線聚胺基甲酸脂漆包國(guó)家標(biāo)cns3984c

23、3049cns3986 c3051cns3986 c3051cns3986 c30準(zhǔn)號(hào) 碼符 號(hào)e wp v fp e wu e w漆膜厚1 種(3.2-0.1mm)漆膜厚者0 種(3.2-0.1mm)漆膜特厚者0 種(3.2-0.1mm)漆膜特厚者 0 種(3.2-0.1mm)漆膜特度2種(1-0.025mm)漆膜薄者1 種(3.2-0.1mm)漆膜厚者1 種(3.2-0.1mm)漆膜厚者1 種(3.2-0.1mm)漆膜類(lèi) 別2種(1-0.025mm)漆膜薄者2 種(1-0.05mm)漆膜薄者2，3 種(1-0.025mm)漆針孔試 截取長(zhǎng)度約 6 公尺之試料 1同左同 pvf試驗(yàn)法，產(chǎn)生之

24、針孔同 pvf試驗(yàn)法，產(chǎn)生驗(yàn)條，浸入試驗(yàn)液中約 5 公 但須先加熱處理(12510數(shù)，須符合下表之規(guī)定數(shù)，須符合下表之規(guī)尺，導(dǎo)以 12v之直流電壓 1 分 )后再行試驗(yàn)，產(chǎn)生之0 種2 個(gè)以下0 種2 個(gè)以下分鐘后，產(chǎn)生之針孔數(shù)符合針孔數(shù)符合下表之規(guī)定1 種3 個(gè)以下1 種3 個(gè)以下下表之規(guī)定0 種2 個(gè)以下2 種5 個(gè)以下2 種5 個(gè)以下1 種(2.0-0.3mm) 5 個(gè)以下1 種3 個(gè)以下3 種12 個(gè)以下2 種(1.0-0.05mm) 個(gè)8以下2 種5 個(gè)以下3種(0.04-0.025mm)12個(gè)以下卷線試 截取確無(wú)針孔之適當(dāng)長(zhǎng)度依下表所列平滑圓棒，緊密同 pvf試法同 pvf試法驗(yàn)試

25、料 5 條，依下表所列平滑卷線 10次，不得有以肉眼圓棒，緊密卷線 10次再行 所風(fēng)之龜列現(xiàn)象(0.37mm以針孔試，此時(shí) 5 條中不得有上施行之)3 條以上有針孔(0.37-2.0mm施行之)導(dǎo)線直徑 mm圓棒直徑導(dǎo)線直徑mm圓棒直徑導(dǎo)線直徑mm圓棒直徑導(dǎo)線直徑mm圓棒2.0-1.2導(dǎo)線直徑8倍2.0-1.2導(dǎo)線直徑6倍2.0-1.2導(dǎo)線直徑6 倍2.0-1.2導(dǎo)線直1.1-0.8導(dǎo)線直徑6倍1.1-0.8導(dǎo)線直徑5倍1.1-0.8導(dǎo)線直徑5 倍1.1-0.8導(dǎo)線直0.75-0.55導(dǎo)線直徑5倍0.75-0.55導(dǎo)線直徑4倍0.75-0.55導(dǎo)線直徑4 倍0.75-0.55導(dǎo)線直0.5-0.

26、37導(dǎo)線直徑4倍0.5-0.37導(dǎo)線直徑3倍0.5-0.37導(dǎo)線直徑3倍0.5-0.37伸長(zhǎng)試 截取確無(wú)針孔之適當(dāng)長(zhǎng)度截取確無(wú)針孔之適當(dāng)長(zhǎng)度同 pvf試驗(yàn)法同 pvf試驗(yàn)法驗(yàn)試料 5 條，設(shè)標(biāo)點(diǎn)距離為試料 3條，設(shè)標(biāo)點(diǎn)距離為250mm而伸長(zhǎng) 10%，再行針 250mm，0.35-0.1mm而伸長(zhǎng)孔試，此時(shí) 5 條中不得有 3 10%，0.09-0.08mm而伸長(zhǎng)條以上有針孔(0.37mm施行 5%，伸長(zhǎng)后以 8 倍之放大鏡之)檢查時(shí)，不得有龜裂現(xiàn)象.絕緣破 2 條壞試驗(yàn)銅線檢驗(yàn)主要參數(shù)1.外觀 : (jis c 3003 4)以目視 ,手觸 ,指甲法等檢查 ,1.1 有無(wú)傷痕或污損 ;1.2

27、表面之光滑度 ,光澤 ,顏色是否均勻 ;1.3 以指甲刮擦 ,漆膜是否易脫落 .2.構(gòu)造檢查 : (jis c 3003 5 (1) )用精度為 0.001mm以上之測(cè)微計(jì)量測(cè)完成外徑,導(dǎo)體徑 ,漆膜厚度 .3.針孔試驗(yàn) : (jis c 3003 6)(三層絕緣線針孔為0 個(gè))導(dǎo)體徑在 0.07mm以上者 ,取長(zhǎng)度為 6 米之試料加熱于125 /10min.(或常溫下 )后,浸入針孔試驗(yàn)液 (3%之酚太酒精溶液 ,適量加入到 0.2%的氯化鈉溶液中 )中約 5m,試驗(yàn)液為正極 ,試料導(dǎo)體為極 ,施以 12v 之電流 1 分鐘 .0 種 3 個(gè)及以下 ;1 種5 個(gè)及以下 ;2 種8 個(gè)及以下

28、 ;3 種12 個(gè)及以下 ;4.耐溶劑性 : (jis c 3003 13.1)取長(zhǎng) 20cm之試料 1 根,置于 1253的恒溫爐中加熱10 分鐘后取出 ,以不彎曲 ,.不伸長(zhǎng)之狀態(tài) ,將試料大約 15cm之部份浸入溫度603的 二甲苯溶液中浸泡 30分鐘 ,取出以目視檢查漆膜上有無(wú)起泡或膨脹.接著對(duì)導(dǎo)體徑 0.19以下者采用指甲法 (用指甲尖端摩擦該線 );導(dǎo)體徑 0.20以上者采用鉛筆法 (將 2h 之鉛筆削成刃形 ,并對(duì)試料以約 60 度角及約 500gf之作用力刮擦一次 ).再以目視檢查漆膜上是否有產(chǎn)生氣泡或凸起 ,但浸漬于溶劑之端部及液面之下部20mm不做為試驗(yàn)之對(duì)象 .注 :紅字

29、部份只針對(duì)漆包線 ,不包括三層絕緣線5. 直焊性 : (jis c 3003 14/16)同一線軸上取試樣長(zhǎng)約150mm共 3 條 ,分別將其一端 40mm浸入錫爐 (錫條按cns247中規(guī)定的軟焊料 sn50:pb50)中焊錫 ,所深入部份應(yīng)均勻完全上錫(浸漬部份上端 10mm 處不做試驗(yàn)之對(duì)象 ),并且不能有碳化之黑屑 .漆包線三層絕緣線漆包線焊錫溫度 3805三層絕緣線焊錫溫度 4205導(dǎo)體徑 (mm)焊錫時(shí)間 (s)導(dǎo)體徑 (mm)焊錫時(shí)間 (s)0.32 以下20.200.4040.350.5030.450.7060.551.0040.751.00101.101.5056. 導(dǎo)體電阻

30、測(cè)試 : (漆包線 jis c 3003 17,絕緣線 jis c 3005 4.7.1)用惠登或交流電橋法測(cè)定試料之電阻,并算出溫度為 20時(shí)線長(zhǎng) 1km 之電陰 ,須符合附表之規(guī)定值 .(該項(xiàng)試驗(yàn)依據(jù)jis cns 3003-1984第. 19 節(jié)內(nèi)容 ).計(jì)算公式 :r(/km)=1 米之電阻 *1000*溫度系數(shù)導(dǎo)體電陰溫度數(shù)表 (標(biāo)準(zhǔn)溫度為 20 )溫度系數(shù)溫度系數(shù)溫度系數(shù)101.041191.004280.970111.037201.000290.966121.033210.996300.962131.028220.992310.959141.024230.989320.95515

31、1.020240.985330.951161.016250.981340.948171.012260.977350.944181.008270.973三層絕緣線導(dǎo)體電阻如下 :最大導(dǎo)體阻抗最大導(dǎo)體阻抗導(dǎo)體直徑 (mm)最小伸長(zhǎng)率 (%)導(dǎo)體直徑 (mm)(20 )(m /m)最小伸長(zhǎng)率 (%)(20 )(m /m)0.20607.6150.40145.3200.21549.0150.45114.2200.22498.4150.5091.43200.23454.5150.5578.15200.24416.2150.6065.26200.25382.5150.6555.31200.26358.4150.7047.47200.27331.4150.7541.19200.28307.3150.8036.08250.29285.7200.8531.8725.0.30262.9200.9028.35250.32230.0200.9525.38250.35191.2201.0023.33250.37170.6207. 伸長(zhǎng)率 : (jis c 3003 18)取長(zhǎng)約 400mm之試片 ,在其中央部份做 250mm之標(biāo)線距離 ,以 30525mm/min之速率拉伸至斷裂 ,試片在標(biāo)線之外拉斷 ,該次試驗(yàn)視為無(wú)效 ,連接斷裂部份后測(cè)量標(biāo)線間長(zhǎng)度 ,依下列公式算出伸長(zhǎng)率 :伸長(zhǎng)率 (%)=