文件名稱TITLE:文件編號REF.:1.0Purpose:

FQC檢查指示版本-修訂文件狀態(tài)ISS.–REV.DOC.STATUSFQCInspectInstructions05-1頁號QCI006PAGE1OF9目的:Thisdocumentportrayspecifiedcriteriarelatingtothefinished-goodqualitycontrolinspectionoperations.此文件介定保證成品品質(zhì)的檢查活動。2.0Scope:范圍:Thisdocumentjustifyforalloutgoingshipmentandtest,includingfinished-goodE-TestandVisualinspection.此文件適合用于所有出貨檢查和測試,包括確定成品品質(zhì)的電氣測試和目視檢查。3.0Applicabledocument:適用文件QAP01:DisqualifiedProductControlPlan.不合格品控制程序QAP07:FinalAuditoperationalprocedure最后稽查運(yùn)作程序QAP12:Quality/EnvironmentalRecordControlPlan.品質(zhì)/環(huán)境記錄控制程序QAI010:Pre-ProductionToolingApprovalInstruction.生產(chǎn)前工具審批指示AQI092:Quality/EnvironmentalRecordList.品質(zhì)/環(huán)境記錄一覽表QAI006:FinalAuditControlOperationInstruction.最后稽查工作指示QAI011:KCBL(China)workmanshipstandardKCBL(CHINA)工藝標(biāo)準(zhǔn)Onlytheabovementionedlatestversionisaffectiveinreferring.上述文件的有效版本適用。4.0Equipments:設(shè)備/工具1、E-TESTER電氣測試機(jī)。2、3xPrismMagnifier三倍放大鏡。QAI107-1/02-1文件名稱FQC檢查指示TITLE:FQCInspectInstructions文件編號REF.:QCI0065.0Abbreviation:簡稱1、PrintedCircuitBoard—PCB印刷線路版2、E-TESTER—E-T電氣測試3、ManufactureEngineeringDepartment—ME制作工程部4、ManufacturingInstruction—MI制作指示5、QualityAssuranceDepartment—QA品質(zhì)保證部6、MaterialReviewBoard—MRB物料復(fù)查小組7、FinalAuditsectionofQA—QA最后稽查小組8、UAI? 勉強(qiáng)接受6.0FQCInspectionSteps(IncludingE-Test,ReworkDept)。FQC檢板步驟（包括 E/T、修理組）:

版本-修訂 文件狀態(tài)ISS. –REV. DOC.STATUS05-1頁號PAGE2OF96.1Preparation：BoardsafterPunchingorroutingmustberinsedtoeliminatepowder,andbesegregatedbysuitablesizecard-boardpaper.板的準(zhǔn)備：啤或鑼后的板按最后工序操作指引過洗板機(jī)以除板粉，并在板與板之間用合適的紙皮隔開。6.2E-Test電氣測試：洗板后的板要進(jìn)行電氣測試，以便發(fā)現(xiàn)線路的開路與短路。所有P/R的測試條件必須符合 MEI027規(guī)定，除非有工程更改或其它新要求。所有FIXTURE由技術(shù)員管理，更換或取放時(shí)必須知會技術(shù)員確認(rèn)無誤時(shí)方可。每次轉(zhuǎn)FIXTURE時(shí)組長、技術(shù)員必須檢查夾具編號與要求是否完全一致。colormarker.(ShiftAstampsT1,T2,T3,?ShiftBstampsE1,E2,E3,?Forboardsbeforesoldermaskingdraws“O”onunitsidewithmarkerafterqualified.)Forsoldermaskedboardwithenoughquantity,FAtechnicianorQAI107-1/02-1文件名稱TITLE:文件編號REF.:

FQC檢查指示FQCInspectInstructionsQCI006

版本-修訂 文件狀態(tài)ISS. –REV. DOC.STATUS05-1頁號PAGE3OF9Inspectorwouldconductrandominspection.Rejection,returnfor100%E-Test,otherwisegoaheadofforFQAVisualinspection.所有過E－TEST檢查合格的板應(yīng)由QC操作員蓋E－TEST印章于指定位置或用色筆劃板邊（A班蓋T1、T2、T3??、B班蓋E1、E2、E3??、銅板測試則在板單元邊用箱頭筆打“O”表示）來表示測試合格，綠油板夠一定數(shù)量后由FA技術(shù)員或稽查員抽查合格后，再入FQC目視檢查，如不合格須重新100％過E－TEST。若測試板出現(xiàn)開路或短路時(shí)，操作員根據(jù)電腦上打出的點(diǎn)數(shù)貼在該板上，然后轉(zhuǎn)修理組修理。所有待測試、合格板、問題板必須用不同顏色的膠盆裝，使其狀態(tài)分明。 “TestDeviceRecord ”andsignaftereveryLot ’stestcompleted.RandomiresultmustalsoberecordedandsignbyFAinspectors.測試后操作員要求在“試機(jī)記錄”上記錄所有測試板及每批測試結(jié)果并簽名，經(jīng) FA抽測后同樣也要在記錄上記上抽樣數(shù)量及結(jié)果，并簽名作實(shí)。6.3VisualInspections.目視檢查：所有經(jīng)電測試合格之板都必須進(jìn)行 FQC目視檢查。所有檢查員在檢板時(shí)應(yīng)根據(jù)不同 P/R而參照相關(guān)的白咭、客戶標(biāo)準(zhǔn)或 QAI011等標(biāo)準(zhǔn)來判斷接受或拒收，同時(shí)做好檢查記錄。BeforeFAinspectiontakeplace,boardsmustbequalifiedforBow&Twisttest.目視合格的板要用色線劃板邊代表各自檢查員檢查板代號后再進(jìn)行揀板曲， 板曲合格后方可交由 FA抽查。QAI107-1/02-1文件名稱TITLE:文件編號REF.:

FQC檢查指示FQCInspectInstructionsQCI006

版本-修訂 文件狀態(tài)ISS. –REV. DOC.STATUS05-1頁號PAGE4OF9所有不合格板(包括測試)退給修理組修理，修理員對被修理之板應(yīng)根據(jù)相關(guān)標(biāo)準(zhǔn)來判斷是否可修理，如可修理，修理后給E-TEST測試PASS后再給FQC檢查，而不能修理的則集中在膠盆內(nèi)由修理組主管向 MRB小組提出報(bào)廢決定。所有檢查報(bào)告上都必須由組長或管工審核。FA抽查不合格時(shí)，會全批退回給 FQC作100％返檢，合格后管工或組長在最后稽查報(bào)告上填寫相應(yīng)的備注并簽名作實(shí)，再連板給 FA翻抽直到合格為止。6.4ForFQCincomingandoutgoingLotcontrolboards,etchedmarkorimpressionmarkmustbesameasshownonLotcard.Nootherwiseallowed.對于LOT控制之板FQC按板內(nèi)蝕字或植字、印字之 LOTNO與LOT卡之LOT NO相同運(yùn)行。6.5AllinspectorsandRepairUnitTracers ’codenumberareissuedbyhe/shesupervisorinformofmemo.所有檢板員及修理組的銅板追線員之代號均由各相關(guān)管工以通告形式發(fā)出。7.0Records.記錄：E–TestRecord.電測試記錄.FinalQualityControlRecord.最后質(zhì)量檢查記錄Theabovementionedrecordsstatisticsarefinalizebycomputer,andstoreaccording “Quality/EnvironmentControlProcedures ”(QAP12)instructed.PleaserefertoQAI092forstoreupperiod.上述記錄由電腦統(tǒng)一計(jì)算總結(jié)，按“品質(zhì)/環(huán)境記錄控制程序”保存（QAP12），儲存時(shí)間參照QAI092，其余品質(zhì)/環(huán)境記錄勻由車間內(nèi)自行保存。8.0InstructionContents檢板指示內(nèi)容：QAI107-1/02-1文件名稱TITLE:文件編號

FQC檢查指示版本-修訂文件狀態(tài)ISS.–REV.DOC.STATUSFQCInspectInstructions05-1頁號REF.:QCI006PAGE5OF9ProcessEquip/DeviceInsp.Scope工序儀器/設(shè)備檢查范圍FQC1.E-TestDevice1.E-Tesst電子測試機(jī)電測試2.PlugGauge2.Bowand針規(guī)TwistTest3.10x,3xprism板曲測量magnifier.3.VisualInsp.十倍鏡/三倍鏡外觀檢查9.0MarkingsStatusInstructions.QAI107-1/02-1

MajorDefectandRepresentingCodeNo.主 要 缺 陷 及 代 碼Open.(002)Short.(005)Isolatedconductoredgeroughness.(006)Linethin.(088)Boardyellow.(112)Oxide.(009)Snoncircuitry.(017)Underetching.(018)Mishandling.(053)SnonG/F.(019)Unsupportedhole.(020)NonconformingPTH.(021)Holewallblack.(024)Blockhole.W/Finhole.(033)HoleCopperexposed.(035)Copperinpositioningholes.(036)G/Fdull.(038)G/Fcopperexposed.(041)G/Fdamaged.(046)Au-peeloff.(050)NonconformingG/F.(054)G/Fdiscolored.(056)Boardcontamination.(060)W/Fpeeloff.(063)W/Fskipping.(064)Scratches.(065)W/Froughness.(066)NonconformingW/Fdeveloping.(254)W/FonPad.(078)W/Fsodaorresiduestrawing.Snsurfacecontaminated.(074)Copperexposed.(067)Dewetting.Greaseresidue.(076)NonconformingW/F.(087)UnclearC/M.(115)Nonconformingprofiling.(121)Nonconformingrework.(157)Copperspikes.(049)Auwhiteincolor.(201)Nonconformingcircuitry.Solderinhole.(233)Snsurfaceroughness.(236)Whiteinkroughness.(238)Fiberinhole.(242)Viaholevoid.(282)Punchmarks.(001)開路、(002)短路、(005)崩線、(006)幼線、(088)板黃、(112)氧化(009)線路上錫、(017)蝕板未凈、(018)撞崩孔、(053)金手指上錫、(019)崩孔、(020)孔內(nèi)無銅、(021)孔黑、(024)塞孔、(031)綠油入孔、(033)孔露銅、(035)管位有銅、(036)金手指凹痕、(038)金手指露銅、(041)金手指損壞、(046)甩金、(050)金手指不良、(054)金顏色不良、(056)板污、(060)甩綠油、(063)不過油、(064)擦花、(065)滲綠油、(066)沖唔凈W/F、(254)濕綠油上PAD、(078)綠油下雜物、(068)錫面污、(074)綠油露線、(067)熔錫不良、(231)膠漬、(076)綠油不良、(087)白字不清、(115)啤板不良、(121)修理不良、(157)點(diǎn)露銅、(049)金白、(201)線路不良、(209)孔有錫絲、(233)錫面粗糙、(236)滲白油、(238)孔內(nèi)銅絲、(242)VIA孔塞錫、(282)壓傷板面文件名稱TITLE:文件編號REF.:標(biāo)識狀態(tài)指示：

FQC檢查指示版本-修訂文件狀態(tài)ISS.–REV.DOC.STATUSFQCInspectInstructions05-1頁號QCI006PAGE6OF9ProcessStatusMarkings負(fù)責(zé)工序狀態(tài)標(biāo)識E-TESTBoardsareputinBluecolorbasketorselectedarea.“Waitingforinspection”于指定區(qū)域或用藍(lán)色盆裝之板“待測試”TestpassingboardsareputinYellowcolorbaskets.“Pass”過測試后用黃色盆裝之板“合格板”TestpassingboardsareputinRedcolorbaskets.“Reject”過測試后用紅色盆裝之板“不合格板”BoardsareputinYellowcolorbasketorselectedarea“Waitingforinspection”于指定區(qū)域或用黃色盆裝之板“待檢查”或“待檢板”FQCTestpassingboardsareputinBluecolorbasketsor“Pass”selectedarea.檢查合格后于指定架上或用藍(lán)色盆裝之板“合格板”DisqualifiedboardsareputinRedcolorbaskets.“Reject”檢查后不合格并用紅色盆裝之板“不合格板”RepairBoardsareputinRedcolorbasketorselectedarea“WaitingforTracing“待追”線”UnitwhilewaitingforRepair.“WaitingforSolderMaskrepair“.待補(bǔ)油”修理組修理之前于指定區(qū)域或用紅色盆裝之板.“Waitingforcircuitryrepair.“待補(bǔ)線””“WaitingforShorttest“.待燒SHORT””“WaitingforSn-Tracing.“待拖錫””“WaitingforRework.“待修”理”“WaitingforUV.”“待過UV機(jī)”“WaitingforMRB.“待”MRB”“WaitingforInspections“.待檢查””“WaitingforBaking.“待局”板”“WaitingforB&Ttest.“待壓板”曲”“WaitingforGluing.“待補(bǔ)”膠”RepairedBoardsareputinBluecolorbasketor“TracedboardswaitingforSolderMaskrepair.”selectedarea.“已追線待補(bǔ)油”修理之后于指定區(qū)域或用藍(lán)色盆裝之板“Tracedboardswaitingforcircuitryrepair.”“已追線待補(bǔ)線”TracedboardswaitingforShorttest、已追線待燒S“SolderMaskmendedboardswaitingforbaking.”“已補(bǔ)油待局油”“TracedboardswaitingforE-Test“.已追線待”ET”InspectedboardswaitingforE-Test、已檢查待ET“Shorttestedboards“.已燒”S”“Tracingqualifiedboards”.“追線合格板”“Repairedboards“已”修理好”“ShortinspectedboardswaitingforSolderMaskrepair.“”已檢SHORT待補(bǔ)油”QAI107-1/02-1文件名稱FQC檢查指示版本-修訂TITLE:ISS.–REV.FQCInspectInstructions05-1文件編號頁號

文件狀態(tài)DOC.STATUSREF.:QCI006Process Status負(fù)責(zé)工序 狀 態(tài)FQA Boardsareputonselectedareawhilewaitingforinspection.

PAGE7OF9Markings標(biāo) 識“WaitingforQArandominspection.

”指定區(qū)域等待QA抽查之板.“待QA抽查”Rejectedboardsareputonselectedarea.“Reject.”于指定區(qū)域經(jīng)QA檢查不合格之板.“不合格板”Acceptedboardsareputonselectedarea.“Pass”于指定區(qū)域經(jīng)QA檢查合格之板“合格板”ProductGreencolorlabelwillbeputonpackagingboxes“PASS”AuditafterQAorCustomerAuditorQUALIFICATION.“合格板”驗(yàn)貨經(jīng)QA或客戶驗(yàn)貨員檢查合格并在箱面上貼上合格標(biāo)簽（綠色）之板。Whitecolorlabelwillbeputonpackagingboxes“Reject.”afterQAorCustomerAuditorREJECTION.“退貨板”經(jīng)QA稽查或客戶驗(yàn)貨員拒收并在箱面上貼上拒收標(biāo)簽（白色）之板。10.0TraceRepairInspectionsandTractabilityCodeforRepairUnit.修理組補(bǔ)線板檢驗(yàn)和追溯標(biāo)記追蹤：Eachworkershallputhe/shecode:A,C,D.onunitsETposition.單元上于ET窗蓋上相應(yīng)各補(bǔ)線員代號： A、C、D。QAI107-1/02-1文件名稱TITLE:文件編號REF.:

FQC檢查指示版本-修訂文件狀態(tài)ISS.–REV.DOC.STATUSFQCInspectInstructions05-1頁號QCI006PAGE8OF9出貨前成品檢查流程圖OutgoingProductInspectionFlowChartREJPASSE-Test電子測試好板PASSREJImpermissibleBRepairUnit不能修理MRBQARandomInspectB修理組QA抽測REJPASS好板PASSQCInspectionBRepairUnitQC板面檢查BeyondrepairingB修理組超標(biāo)不能修REJPASSQAInspectionQA板面抽查PASSQAProduct-EngineeringMeasurementQA工程測量REJ PASSQCReworkQC檢修工程PASSDeionLine ENTEK過離子拉Packaging Packagi