文件名稱：【產(chǎn)品包裝設(shè)計(jì)作業(yè)指導(dǎo)書】Doc.No.: [ProductPackingDesignWorkInstruction]

文件編號(hào)版本日期頁(yè)碼 1/9【產(chǎn)品包裝設(shè)計(jì)作業(yè)指導(dǎo)書 】【ProductPackingDesignWorkInstruction】CodeCode01020304部門/崗位Department/Position總經(jīng)理GeneralManager治理者代表MR副總經(jīng)理DeputyGeneralManager文控中心DocumentControlCenter行政人事HR質(zhì)量Quality工程Engineering選購(gòu)Purchasing生產(chǎn)Production市場(chǎng)Marketing財(cái)務(wù)Accountant研發(fā)R&D份數(shù)Qty管制正本ControlledDocument管制副本ControlledCopy電子版ElectricalCopy1050607可掃瞄ReadingFree0809101112InitiatedbyVerifiedbyby

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DepartmentDepartmentDepartment修 改 履 歷RevisionHistory版本版本Rev.修 改描 述DescriptionofChanges修改人Edited/UpdatedbyDate目的Purpose為了標(biāo)準(zhǔn)公司產(chǎn)品包裝作業(yè)的運(yùn)作，保證產(chǎn)品能滿足客人的要求，保護(hù)產(chǎn)品在運(yùn)輸中不受破壞特制定本標(biāo)準(zhǔn)。ofproduct,ensureproductcansatisfytherequirementsofcustomer,andprotecttheproductfromdamage,wemakethisspecification.范圍Scope本標(biāo)準(zhǔn)適用于本公司出廠的全部產(chǎn)品。Applicabletoallproductsmanufacturedbyourcompany定義Definitionnone職責(zé)Responsibility工程部負(fù)責(zé)定義產(chǎn)品包裝方式及進(jìn)展包裝驗(yàn)證；fordesignandverificationofpackingofproduct.生產(chǎn)部負(fù)責(zé)按包裝要求，進(jìn)展備貨，包裝等作業(yè)；tothepackingspecification.質(zhì)量部負(fù)責(zé)包裝檢驗(yàn)；forpackinginspection;程序Procedures產(chǎn)品包裝設(shè)計(jì)原則Principlesofproductpackingdesign滿足客戶要求ofcustomter全部包裝設(shè)計(jì)，特別是每箱的裝箱數(shù)量，必需滿足客戶要求，在沒有征得客戶同意下，不行私自作有關(guān)改動(dòng)。如覺察客戶要求有較大問題時(shí)可同客戶溝通后由客戶定奪。Allpackagingdesign,inparticularthequantityofcasespercarton,mustmeetcustomerrequirements.Withouttheconsentoftheofcustomers,communicatewithcustomers,anddecidebycustomers.低本錢原則LowCostPrinciples包裝設(shè)計(jì)時(shí)要做到本錢最低，效果最好。Whendesigningthepacking,usethelowestcost,andachievethebestresults.安全原則SafetyPrinciples設(shè)計(jì)包裝時(shí)必需充分考慮包裝材料對(duì)所包裝產(chǎn)品的安全性影響，不致因正常的運(yùn)輸、振動(dòng)、承載等外界作用致使包裝失敗。例如對(duì)于光滑度要求較高產(chǎn)品的外表要用保護(hù)膜加以保護(hù)，如玻璃外表、透亮塑料外表、易刮花的五金外表，如產(chǎn)品之間摩擦碰撞會(huì)導(dǎo)致產(chǎn)品損壞的需要隔離包裝，如產(chǎn)品易碎需要有隔離層等。ngeegmateriastneyfgsmusteavoidpackingdamagebecauseofnormaltransport,vibration,bearingandotherexternaleffects.Forexample,theproductmustuseprotectivefilm,suchassurfaceofglass,surfaceoftransparentplastic,andsurfaceofthemetalthateasytobescratched.Ifthefrictionbetweenproductswillleadtheproductdamage,productsneedisolatedpacking.Ifproductisfragile,aisolationlayerisnecessary.體積最小原則Smallestprinciple為了節(jié)約運(yùn)輸本錢，保證產(chǎn)品易便攜、易搬運(yùn)，故在進(jìn)展包裝設(shè)計(jì)時(shí)須從包裝方法上考慮，盡量使包裝體積最小。Inordertosavethetransportationcost,ensuretheproductiseasytocarry,thepackagingdesignshouldbeconsideredfromthepackagingmethod,asfaraspossibletominimizethesizeofthepackaging.易裝易取原則Easydismantlingprinciple包裝設(shè)計(jì)時(shí)要考慮作業(yè)者在裝箱和拆箱時(shí)便捷、流暢，不要因設(shè)計(jì)缺陷而致使作業(yè)者很難操作。andunboxing,don”tduetothedesigndefects,causetheoperatorisdifficulttooperate.重量、數(shù)量適中原則Weightandquantitymoderateprinciple一般每箱產(chǎn)品的總重量應(yīng)在20kg以下以搬運(yùn)工可搬運(yùn)為原則。裝箱數(shù)量按客人要求執(zhí)行，假設(shè)客人沒有要求則每箱所裝產(chǎn)品的數(shù)量一般為打數(shù)6、12、24、481010、20、50dozenGenerally,thetotalweightofeachcaseshouldbebelow20kgaccordingtotheprinciplethatportercancarry.Packingquantityshouldmeettherequirementsofthecustomer,ifthecustomerisnotrequired,quantityofproductsineachboxisgenerallyoneoritsmultiple,forexample6,12,24,48,alsocanbemultiplesof10,suchas10,20,50,tofacilitatethecalculation.dozen重心最低原則Lowestcenterofgravityprinciple在進(jìn)展包裝設(shè)計(jì)時(shí)，要使整箱的重心最低，以增加穩(wěn)定性。Inthepackagingdesign,maketheFCLlowestcenterofgravity,inordertoincreasethestability.包裝箱外形設(shè)計(jì)合理Reasonablepackagingboxdesign為保證構(gòu)造剛性包裝箱長(zhǎng)、寬之比建議不大于2.5：1，高、寬之比不大于2：1并不小于0.15：1。Inordertoensuretherigidstructureofpackagingbox,lengthandwidthratioisnotmorethan2.5:1,highandwideratioisnotmorethan2:1andnotlessthan0.15:1.產(chǎn)品包裝方式Productpackingmethod依據(jù)產(chǎn)品包裝要求及產(chǎn)品的特點(diǎn)，選擇適宜的包裝方式；oftheproduct,selectaappropriatepackagingmethod;木箱包裝Packedinwoodencases一般狀況下，當(dāng)所包裝的產(chǎn)品很重〔本身很重或數(shù)量很多導(dǎo)致很重〕，工人無(wú)法或不宜徒手搬運(yùn)時(shí)可承受木箱包裝。木箱通常狀況下承受膠合板或熏蒸原木制作。Generally,whentheproductisveryheavy(itselfisveryheavyorquantityislarge),workerscannotorshouldnotbeabletousemanualhandling,woodenpackingcanbeused.Woodenboxesareusuallymadeofplywoodorlogfumigation.紙箱包裝Packedinpapercases當(dāng)可承受紙箱包裝時(shí)，used,theprioritychoiceiscartonpackaging.Cartonpackagingcanbedividedintothefollowingseveralways紙箱包裝：將產(chǎn)品直接放入紙箱內(nèi)。Cartonpackaging:Putproductsdirectlyintothecarton紙箱+內(nèi)盒包裝：將產(chǎn)品放入內(nèi)盒內(nèi)然后再放入紙箱內(nèi)。Carton+innerboxpacking:puttheproductintotheinnerboxandthenputitinthebox.紙箱+型紙包裝：將產(chǎn)品直接放入紙箱并依據(jù)需要在相應(yīng)位置放入成型紙板，固定產(chǎn)品在紙箱內(nèi)的位置。Puttheproductsdirectlyintothecartonandaccordingtotherequirementstoputthemoldingboardintheappropriateposition,fixthelocationoftheproductsinthebox.不管承受哪種包裝方式必需對(duì)產(chǎn)品做好防潮處理，一般狀況下可用PE膜/PE袋、珍寶棉、氣泡袋等材料對(duì)產(chǎn)品的外圍進(jìn)展包裝保護(hù)。對(duì)于含電子元件的產(chǎn)品為了使包裝內(nèi)空氣枯燥可使用硅膠等吸濕枯燥。Nomatterwhichkindofpacking,treatmentformoisturingmustbegood,ingeneral,usePEfilm/PEbag,pearlcotton,bubblebagsandothermaterialsfortheprotectionoftheproduct‘souterpackaging.Fortheproductcontainingelectiorortoeethepackagingairdry,usesilicagelandotherstoabsorbmoistureanddry.標(biāo)簽要求Labelingrequirements標(biāo)簽設(shè)計(jì)一般要依據(jù)客戶的要求來確定，可直接印在箱體側(cè)面四周或打印出來貼在箱體側(cè)面四周。標(biāo)簽設(shè)計(jì)主要考慮以下幾方面的內(nèi)容：訂單Labeldesigningeneralisdeterminedaccordingtocustomequirements,canbeprinteddirectlyonthesideoftheboxorprintedoutputonthesideofthebox.Boxlabeldesignmainlyconsiderthefollowingseveralaspectsofcontent:purchaseordernumber,producttype,packingnumber,FCLnet,FCLgrossweight,cartonsize,productorigin,waterproof,moistureproof,fragileandantiinversionindicated.產(chǎn)品包裝設(shè)計(jì)Productpackagingdesign木箱包裝Woodenboxpacking木箱一般承受膠合板或熏蒸原木為材料制作木箱的總高度不操過1.1米木箱至少其中一個(gè)方向的尺寸長(zhǎng)或?qū)挷荒艹^1.1米.Woodenboxisgenerallyusedplywoodorfumigationwood,thetotalheightoftheboxisnotmorethan1.1meters,atleastinonedirectionorwidthcannotbemorethan1.1meters.紙箱包裝Papercasepacking依據(jù)產(chǎn)品的包裝要求選擇適宜的紙板及紙箱。中選擇紙箱的規(guī)格時(shí)，要充分考慮到所包裝產(chǎn)品的實(shí)際狀況，適宜的裝箱方式，盡量選擇適宜的箱規(guī)，避開產(chǎn)品裝箱后紙箱過與空或太小，從而影響紙箱的總體承重強(qiáng)度。Whenchoosingcartonspecifications,itisnecessarytogivefullconsiderationtotheactualsituationofthepackagingproducts,thesuitablepackingmethod,trytochoosesuitablebox,avoidpackingemptyortoosmall,thusaffectoverallbearingstrengthofthecarton.包裝方案驗(yàn)證Packageverification不管承受哪一種方式的包裝，產(chǎn)品的包裝方案肯定要通過事先驗(yàn)證。通過實(shí)際或相像產(chǎn)品的擺放，從而確定相關(guān)包材的具體規(guī)格。必要時(shí)，還需要制作樣箱來進(jìn)一步驗(yàn)證。承受木箱包裝時(shí)，一般要做震驚測(cè)試，承受紙箱包裝時(shí)，一般要做跌落測(cè)試，跌落測(cè)試標(biāo)準(zhǔn)如下：Nomatterchoosewhichkindofpackagingmethod,thepackagingmethodoftheproductmustbeverifiedprior.Throughputtheactualorsimilarproduct,choosethespecificspecificationsofthepackage.Ifnecessary,makesamplecasestofurtherverify.Whenusingwoodenboxes,needtodovibrationtest,whenusingcartonpackaging,needtododroptest,dropteststandardsareasfollows:產(chǎn)品包裝方案制定Productpackagingsolutions依據(jù)實(shí)際驗(yàn)證的結(jié)果，編制正確的產(chǎn)品包裝標(biāo)準(zhǔn)，且對(duì)產(chǎn)品不同的包裝方式必需有一一對(duì)應(yīng)的包裝方案。該包裝方案里需明確說明產(chǎn)品的包裝方法，必要時(shí)，需要配置相應(yīng)的圖檔關(guān)心說明。包裝方案里需有明確的包材清單表，主要包含包材規(guī)格、數(shù)量、材料等。Accordingtotheresultsoftheactualverification,preparethecorrectproductpackagingspecifications,anddifferentpackagingpackagingplan.Thepackingplanneedstobecl