1、.1 目的 objective對原材料、協(xié)配件、半成品、成品進(jìn)行檢驗(yàn)和試驗(yàn)，防止不合格的原材料、協(xié)配件非預(yù)期使用，不合格半成品轉(zhuǎn)序，不合格成品出廠。thisistoinspectandtesttherawmaterial,components,semi-finishedandfinishedproductsto avoidthenonconformingrawmaterialsandcomponentsfromunexpectedusage, to avoid the defective semi-finished product from flowing into the next proc

2、ess andto avoid the defective finished product from releasing out of the factory.2 適用范圍 applicable scope適用于本公司的原材料、協(xié)配件、半成品、成品的檢驗(yàn)和試驗(yàn)控制。this is applicable to the control over the inspection and test of the raw materials, components, semi-finished and finished products of the company.3 職責(zé) responsibilit

3、y3.1質(zhì)量部負(fù)責(zé)原材料、協(xié)配件、半成品 、成品的入庫檢驗(yàn)和驗(yàn)證的歸口管理。thequalitydepartmentis responsibleforthe incominginspectionandtestof the rawmaterial, components, semi-finished and finished products.3.2技術(shù)工程部負(fù)責(zé)制訂和發(fā)放原材料、協(xié)配件、 半成品、 成品的圖樣、 檢驗(yàn)規(guī)程及相關(guān)接收標(biāo)準(zhǔn)。theengineeringdepartmentisresponsibletoformulateandreleasethedrawings,inspection

4、proceduresandrelevantreceivingstandardsapplicableto the raw materials,components, semi-finished and finished products.4工作程序 work procedures4.1檢驗(yàn)和試驗(yàn)前的準(zhǔn)備 preparation prior to the inspection and test4.1.1由質(zhì)量部根據(jù)控制計(jì)劃和檢驗(yàn)指導(dǎo)書，在開始檢驗(yàn)工作之前，復(fù)查是否已經(jīng)對每項(xiàng)重要檢驗(yàn)項(xiàng)目的方式和方法做出規(guī)定，其內(nèi)容包括：檢驗(yàn)方法、檢驗(yàn)工具及精度、抽樣方法、評定方法、記錄方法，注明可能需要提供的質(zhì)量保

5、證書/自檢報告、要求和驗(yàn)證方式。prior to inspection, the quality department shall refer to the“ control plan ” and inspectioninstruction, checking if the inspection way and method for each important item have beenregulated, including: inspection approach,inspection tools andtheir precision, samplingmethod, assessme

6、nt approach and recording method, as well as the remarks on necessary;.quality warranty/self-inspection report, requirements and verification way.4.1.2在制訂計(jì)數(shù)特性數(shù)據(jù)接收抽樣計(jì)劃時，接收準(zhǔn)則必須是c=0 抽樣計(jì)劃。when formulating the sampling plan for the receiptof counting characteristic data, theprinciple of receipt must be c

7、 = 0 sampling plan.4.1.3檢驗(yàn)方式 inspection approach抽檢：檢驗(yàn)員對原輔料、協(xié)配件、半成品、成品的抽樣檢查。samplinginspection:it meansthatthe inspectorconductsthe inspectionof raw materials,components, semi-finished and finished products on sampling basis.全檢：指檢驗(yàn)員對加工過程中的產(chǎn)品進(jìn)行的全部逐個檢查。fullinspection:it meansthattheinspectorconductsthe

8、 inspectionof all the productsinmachining process one by one.“三檢制” ：自檢、互檢、專檢。3-inspection system: self-inspection, reciprocal inspection and special inspection.4.2進(jìn)貨檢驗(yàn)和試驗(yàn)incoming inspection and test4.2.1原材料、協(xié)配件到貨后，倉庫保管員填寫產(chǎn)品送檢單和隨貨的質(zhì)量證明文件一同送交質(zhì)量部，特殊產(chǎn)品必須附有質(zhì)量證明文件。at the arrivalof raw materialsandcomponen

9、ts,the storekeepershallfill up the productinspection form, and submit it to the quality department along with the quality certificates.special products must be attached with quality certificates.4.2.2質(zhì)量部接到產(chǎn)品送檢單后，由檢驗(yàn)員對其送檢產(chǎn)品按規(guī)定進(jìn)行抽檢，需要時，原材料進(jìn)行化驗(yàn)分析，并作好原始記錄。afterreceiptof the “ product inspectionnotice ”b

10、y the qualitydepartment,the inspectorshallsampleinspectthedeliveredproductsaccordingto theregulations,whiletherawmaterial is sent to the laboratory for analysis. make the original records properly.4.2.3對無手段和能力進(jìn)行檢驗(yàn)的產(chǎn)品，質(zhì)量部通知制造部進(jìn)行小批量試裝或加工，并作好標(biāo)識和記錄。原材料可依據(jù)隨貨質(zhì)量證明文件進(jìn)行判斷。for the products beyond aicq inspect

11、ion capabilities, the quality department shall informthemanufacturingdepartmentto conductsmallbatchtrialassemblyor machining,and;.makelabelsandrecordsproperly.therawmaterialscanbejudgedperthequalitycertificates attached.4.2.4對因生產(chǎn)急需來不及檢驗(yàn)的且可以追回的協(xié)配件，由制造部向總經(jīng)理辦公室申請緊急轉(zhuǎn)序，填寫緊急例外放行申請單，經(jīng)總經(jīng)理辦公室審批同意方可放行，同時作好標(biāo)識和

12、記錄并進(jìn)行跟蹤，經(jīng)檢驗(yàn)員后續(xù)及時抽檢，發(fā)現(xiàn)不合格，立即追回。forthe componentsthatare not inspecteddueto the urgencyof productionyet canbecalledback,they can be releasedonly afterthe manufacturingdepartmentfills in urgentapplicationforprocesstransferandsubmitsit to the gm officefor approval.meanwhile,makelabelsandrecordsproperly,

13、and conducttracking.the inspectorshallduly conductfollow-up sampling inspection,and anyunacceptableproducts shall be immediately calledback.4.2.5抽檢合格，由檢驗(yàn)員開出產(chǎn)品合格通知單入相應(yīng)倉庫。if thesampleinspectionisacceptable,theinspectorshallissuetheacceptancepartscertificate, and admit the goods to the corresponding wa

14、rehouse.4.3過程檢驗(yàn)和試驗(yàn)process inspection and test4.3.1首件檢驗(yàn) initial inspection每班開班前或轉(zhuǎn)換產(chǎn)品類型/工裝時，必須進(jìn)行首件檢驗(yàn)。操作者自檢必須合格后，交檢驗(yàn)員檢驗(yàn)并作好檢驗(yàn)記錄。首件檢驗(yàn)合格后，才可進(jìn)行批量生產(chǎn)。it is required to take initial inspection before the first shift starts orthe type of production /tooling changes. after the self-inspection by operators is ac

15、ceptable, inspectors should takeinspectionandrecord.themass-productionshouldbe startedif theinitialinspectionisacceptable.4.3.2在生產(chǎn)過程中，操作者應(yīng)按照sop 要求作好自檢。并對上道工序作好互檢。theinspectormustconductthe self-inspectionstrictaccordancewith the requirementsofsop , and take mutual-inspection for the last working pro

16、cedure.4.3.3檢驗(yàn)員須按規(guī)定要求作好巡檢工作。the inspector should inspect during around the workshop based on the requirement.4.3.4每批產(chǎn)品加工完后，在轉(zhuǎn)到下道工序前，必須報檢驗(yàn)員檢驗(yàn)合格后，才能留轉(zhuǎn)到下到工序。;.after every batch product processing, they must be sent to inspectors for inspection beforethe next working procedure.4.4最終檢驗(yàn)和試驗(yàn)final inspection

17、 and test4.4.1最終檢驗(yàn)由制造部檢驗(yàn)工序操作員負(fù)責(zé)，并作好檢驗(yàn)記錄。質(zhì)量部檢驗(yàn)員按通用檢驗(yàn)規(guī)程規(guī)定進(jìn)行監(jiān)控。the operator of manufacture department, who in charge of working procedure inspection, isresponsibleforfinalinspectionandrecordingtheresults.inspectorsofthequalitydepartment should supervise based on the general inspection regulation.4.4.2檢

18、驗(yàn)員根據(jù)抽檢和試驗(yàn)結(jié)果，合格才簽發(fā)合格證，車間將產(chǎn)品入成品庫，并辦理入庫手續(xù)。theinspector shallissue the acceptance certificate forthe acceptable parts based ontheresults of spot-check andtest.workshop should putproducts into the finishedparts stockand conduct the incoming procedure.4.4.3全尺寸檢驗(yàn)和功能試驗(yàn)full dimension inspection and functiona

19、l test每年由質(zhì)量部按規(guī)定的要求并根據(jù)顧客規(guī)定的頻次（顧客無要求時，一年一次）對產(chǎn)品進(jìn)行全尺寸檢驗(yàn)和功能試驗(yàn)，試驗(yàn)報告顧客要求時須提供評審。every year the quality department shall conduct the full dimension inspection and functionaltest according to the prescribed requirements and at an interval set by the customer (once ayear if the customer has requests). the test

20、 report will be provided to customer for reviewupon request.4.4.4產(chǎn)品最終審核final audit of the product每個季度一次或根據(jù)顧客要求的頻次，質(zhì)量部按對已包裝的產(chǎn)品進(jìn)行產(chǎn)品質(zhì)量審核，以驗(yàn)證符合所有規(guī)定的要求（如產(chǎn)品、包裝、標(biāo)簽）。oncea quarteror at an intervalrequestedby the customer,the qualitydepartmentshallauditthequalityofalreadypackedproducts,in orderto verifytheco

21、nformanceofallprescribed requirements (e.g. product, package and label).4.5所有抽樣、 檢驗(yàn)和試驗(yàn)及報告工作均應(yīng)在相應(yīng)規(guī)定的時間內(nèi)完成，并如實(shí)規(guī)范填寫記錄，由專人負(fù)責(zé)管理，執(zhí)行質(zhì)量記錄控制程序。all sampling, inspection, test and report should be completed within the specified time limit.;.therecordshouldbe kept factuallyin standardform,and be keptby a specia

22、lperson.implement the“ quality record control procedures”.4.6檢驗(yàn)和試驗(yàn)全過程發(fā)現(xiàn)的不合格，執(zhí)行不合格品控制程序。implement“ nonconforming productcontrolprocedures ” in caseany nonconformanceisfound in the whole process of inspection and test.4.7檢驗(yàn)和試驗(yàn)過程中，要作好各類狀態(tài)標(biāo)識，執(zhí)行檢驗(yàn)和試驗(yàn)狀態(tài)控制程序。in inspectionand testprocess,makeall necessarystatuslabelsproperlyand implement“ inspection & test status control procedures”.4.8所有檢驗(yàn)人員都要求經(jīng)過培訓(xùn)合格后持證上崗。all the inspectors sh