1、批準(zhǔn)：審核：作成：Change History 變更記錄Revision版本Effective Date 生效日期Originator編寫人Reasons for Change 修改原因1.0 PURPOSE 目的The procedure defines the management of tooling to ensure smooth production and operation. 定義工藝裝備（簡(jiǎn)稱工裝）的規(guī)范管理，使其處于良好的技術(shù)狀態(tài)，保證安全生產(chǎn)和工裝正常運(yùn) 行。2.0SCOPE 范圍Apply to design, manufacture, using, maintenan

2、ce and control for production instruments, fixtures, moulds, measuring instruments and etc.適用于生產(chǎn)用夾具、刀具、模具、生產(chǎn)用檢具等工裝的設(shè)計(jì)、制造、使用、維護(hù)保養(yǎng)、報(bào)廢等管 理。3.0 DEFINITIONS 定義Mould: Tools for making parts from metal or non-metal materials in the stamping and punchi ng machine.模具：在工業(yè)生產(chǎn)中，用各種壓力機(jī)和裝在壓力機(jī)上的專用工具，通過(guò)壓力把金屬材料或非金屬 材

3、料制出所需形狀的零件或制品，這種專用工具統(tǒng)稱為模具。Fixture: Tools for fixing parts to keep them in the right location.夾具：夾具是加工時(shí)用來(lái)迅速緊固工件，使機(jī)床、刀具和工件保持正確相對(duì)位置的工藝裝置。Cutting tool: Tools for cutting metal materials.刀具：機(jī)械制造中使用的刀具基本上都用于切削金屬材料，一般為金屬切削刀具。Inspection tool: Tools for inspection.檢具：生產(chǎn)中檢驗(yàn)所用的工具。4.0 REFERENCE DOCUMENTS 參考文件PD

4、-S4-01 Facility and Equipment Management Procedure 設(shè)備設(shè)施管理程序50 RECORDS記錄FN-MA-005 Tooling Trail Run Report 設(shè)備/資產(chǎn)驗(yàn)收?qǐng)?bào)告FN-TR-001 Tooling ListZ裝管理臺(tái)帳FN-TR-002 Tooling History Record 工裝履歷表FN-MA-004 Equipment Repair Request 設(shè)備維修單FN-AC-001 Equipment /Asset Scrap Request 固定資產(chǎn)停用/報(bào)廢單FN-MA-007 List of spare part

5、s 備品一覽表Consumable tooling replacement plan 易損工裝更換計(jì)劃6.0 RESPONSIBILITY 職責(zé)Tooling departments take charge of design, manufacture and verification for tooling. Developing for supplier of tooling parts.模具部負(fù)責(zé)工裝的設(shè)計(jì)，制造和驗(yàn)證及模具零配件供應(yīng)商的開發(fā)。Tooling departments is responsible for manufacture, repair, maintenance a

6、nd control for tooling.模具部負(fù)責(zé)工裝的加工、驗(yàn)證、維修、保養(yǎng)和管理。Quality department assist verification of tooling and control measuring fixture.質(zhì)量部負(fù)責(zé)所需檢具的驗(yàn)證申請(qǐng)及保管。Production department assist verification and control for tooling, except moulds.生產(chǎn)部協(xié)助模具試模及其它工裝夾具的驗(yàn)證，負(fù)責(zé)使用中的工夾具（除模具外）的保管。7.0 PROCESS 流程Design for Tooling 工裝設(shè)

7、計(jì)Design engineer receive the mould notice and design moulds and other tooling, measuring fixtures in accordance with product and method requirements. Please refer to .模具部設(shè)計(jì)工程師接到項(xiàng)目部的開模通知，根據(jù)產(chǎn)品圖紙工藝及產(chǎn)品技術(shù)要求等相關(guān)資料設(shè) 計(jì)模具圖面，制定模具BOM,并設(shè)計(jì)其他工裝夾具、檢具圖紙，或者尋找外包方，請(qǐng)外包 方進(jìn)行模具設(shè)計(jì)，本公司對(duì)設(shè)計(jì)資料進(jìn)行審核、批準(zhǔn)。Design engineer should take

8、 into account utilization of material and use green material, to reduce consumption of resource and impact on environment.工裝設(shè)計(jì)時(shí)，應(yīng)考慮材料的利用率，并盡可能采用環(huán)保材料，減少資源消耗和環(huán)境危害。Design engineer evaluate the capability of tooling center and confirm the manufacturing side. If need to subcontract, Design engineer fill

9、in FN-PU-014 to apply subcontract. If manufactured in MMK, Design engineer inform tooling department.設(shè)計(jì)工程師依據(jù)模具、夾具、檢具等圖紙，以及交期等資料，結(jié)合本公司模具加工能力，確 定模具制造地點(diǎn)或者委托外部加工，如需要外加工則提出FN-PU-014采購(gòu)申請(qǐng)單，如 廠內(nèi)加工，則通知模具部加工。Manufacture for Tooling 工裝制造Tooling department make manufacturing flow and arrange planning according

10、to mould BOM, drawing and delivery date.模具部依據(jù)模具BOM、圖紙要求、模具交期等要求制定加工工藝，安排模具生產(chǎn)計(jì)劃。Tooling center make parts and assembly according to the drawing. Please refer to WD- TR-001.模具部加工零件，并按圖紙要求進(jìn)行模具組立，調(diào)試，具體參見WD-TR-001模具規(guī) 范。Outsourcing processing tooling, mold department outsourcing supplier production toolin

11、g design information approved by the Company to issue the approved and should be clear with the supplier delivery requirements需要委外加工的工裝，由模具部將經(jīng)本公司認(rèn)可的工裝設(shè)計(jì)資料發(fā)給認(rèn)可的外包供應(yīng)商制 作，并應(yīng)該與供應(yīng)商明確交付要求。Verification for Tooling 工裝驗(yàn)證Tooling department do trail run according to WD-TR-001 .Tooling team check the samples an

12、d send to design engineers to confirm.模具部依據(jù)WD-TR-001 模具規(guī)范.進(jìn)行試模。對(duì)樣品尺寸進(jìn)行自檢后，將樣品送項(xiàng)目部確 認(rèn)評(píng)估。The tooling samples have been approved by customer and continually produce appropriate quantity to verify the capability and stability of tooling. Then Tooling department and production, quality and engineering de

13、partment to verify the tooling together according to WD-TR-001 .樣品通過(guò)客戶確認(rèn)后，需經(jīng)過(guò)一定數(shù)量的連續(xù)生產(chǎn)，以驗(yàn)證模具生產(chǎn)的穩(wěn)定性和生產(chǎn)中各項(xiàng) 指標(biāo)。項(xiàng)目部提出模具驗(yàn)收，生產(chǎn)、質(zhì)量、模具部一起對(duì)模具進(jìn)行驗(yàn)證，并依照WD-TR- 001 模具規(guī)范進(jìn)行驗(yàn)收。Subcontracted tooling and customer-owned tooling are verified as above.外加工工裝，客戶提供的工裝等驗(yàn)證也按照以上方法進(jìn)行評(píng)估驗(yàn)證。Control and using for Tooling 工裝的保管和使用T

14、he moulds are transferred to tooling control department to keep. The tooling controller makes code and FN-TR-001 , and makes FN-TR-002 for each mould.模具在評(píng)估認(rèn)可后，移交至模具庫(kù)保管，模具管理員編號(hào)登記FN-TR-001工裝管理臺(tái) 帳，并建立FN-TR-002工裝履歷表。Other Tooling should be transferred to using department to keep. The using department ma

15、kes code and control.其他工裝檢具則移交至相應(yīng)的使用單位保管，使用單位應(yīng)對(duì)工裝檢具進(jìn)行編號(hào)，并進(jìn)行管 控。The customer-owned tooling should be identified with customer information. The tooling controller should keep customer-owned tooling away from internal tooling with clear identification.客戶的提供模具、夾具，編號(hào)應(yīng)能識(shí)別客戶的信息。模具管理員應(yīng)對(duì)內(nèi)部模具與客戶模具分 開存放，且有明顯的標(biāo)

16、識(shí)。The using departments get the moulds from tooling warehouse and fill in FN-TR-002.After production, using department should provide production times and the tooling controller check moulds status and fill in FN-TR-002, and then move into warehouse.使用部門到模具庫(kù)領(lǐng)取模具，登記FN-TR-002工裝履歷表。使用結(jié)束后，使用部門應(yīng) 提供生產(chǎn)模次，模

17、具管理員檢查模具狀態(tài)，登記于FN-TR-002工裝履歷表，然后入 庫(kù)。Maintenanee and repair for Tooling 工裝的保養(yǎng)與維護(hù)The tooling controller make tooling maintenance plan and raise requirements for maintenance according to using times. Tooling maintenance persons execute maintains.模具管理員制定模具保養(yǎng)計(jì)劃，根據(jù)使用模次統(tǒng)計(jì)提出維護(hù)保養(yǎng)，模具維修人員進(jìn)行維護(hù)保 養(yǎng)。The production

18、department makes daily maintenance for moulds. Add oil for guide pole, clean the mould to prevent product defect by dirty. After production, polish tool edge, check flat surface and pin, springs, do anti-rust treatment, add oil and etc.生產(chǎn)部門在模具日常生產(chǎn)中，每天進(jìn)行一次內(nèi)外導(dǎo)柱加油，模具內(nèi)部進(jìn)行清洗作業(yè)，避免模 具的臟污給產(chǎn)品帶來(lái)不良。當(dāng)每批訂單生產(chǎn)完后，模

19、具全部刀口研磨，檢查板與板之間的平 面，每塊板都做防銹處理，檢查沖頭、彈簧是否磨損、模具內(nèi)進(jìn)行清洗、內(nèi)外導(dǎo)柱加油、模 座油石除銹后，全部上防銹送入模具庫(kù)。The using department fill in FN-MA-004 and inform tooling control department when breakdown. After repair, engineering department lead to verify. The maintenance records should be kept by the tooling controller and fill in

20、FN-TR-002 .當(dāng)模具損壞需要維修時(shí)，由當(dāng)前所屬部門提出FN-MA-004設(shè)備維修單給模具維修部 門，維修完成后，由模具部組織驗(yàn)證；模具管理員存檔維修記錄，登記FN-TR-002工裝 履歷表。Tooling maintenance department makes safety stock for key spare parts according to experience and fill in FN-MA-007 , and control stock.為了保障生產(chǎn)，模具維修部門根據(jù)經(jīng)驗(yàn)和相關(guān)的維護(hù)維修記錄，制定關(guān)鍵備件的安全庫(kù)存， 填寫FN-MA-007備品一覽表，并對(duì)備件進(jìn)行管

21、理。For significant repair of customer-owned tooling, engineering department should inform customer and repair after confirmation.客戶工裝的結(jié)構(gòu)性維修應(yīng)由模具部通知客戶，確認(rèn)后方可進(jìn)行維修。7.6 Scrap for Tooling 工裝報(bào)廢Tooling could be applied to scrap when當(dāng)出現(xiàn)下面情況之一時(shí)，工裝可以申請(qǐng)報(bào)廢：The products are over the specification and tooling isnt worth to repair.生產(chǎn)的產(chǎn)品已超差，無(wú)法滿足客戶要求，工裝無(wú)修理價(jià)