1、金杯通用汽車有限公司包裝要求及標準JBGMPackagingRequirementandStandard包裝流程：PACKGINGFLOW國產(chǎn)件：供應商f再分配中心f金杯通用生產(chǎn)線LOCALIZEDPARTS:LOCALSUPPLIERRDCfJBGM1所有來自國產(chǎn)供應商包裝都是可回收的。Allpackagingfromlocalsuppliersis100%returnable.2排序件和成組件在再分配中心重新包裝。RepackagingisdoneatRDCforsequencedpartsandkittedparts.3部分零件直接送到工廠。Somepartsaredelivereddi

2、rectlytoJBGMplant.職責：RESPONSIBILITIES物料部包裝工程師有責任對零件包裝提出具體要求，并幫助供應商共同完成設計。ItisJBGMpackagingengineerresponsibilitytoissuethepackagingrequirementtocertainpartandhelpthesuppliertoaccomplishthedesign.供應商有責任設計并準備可以對零件提供充分保護的包裝，并且應該對任何包裝不當引起的零件損壞負責。Itisthepartsupplierresponsibilitytodesignandprocurepackagi

3、ngthatadequatelyprotectstheparts.Thepartsupplierwillbeliableforanypartdamageduetopoorpackaging.如果已有包裝，且該包裝已經(jīng)通過制造部門的評估，金杯通用將向供應商提供現(xiàn)有的隔襯和/或料架。因磨損，破損或產(chǎn)量增加等原因，需要增加包裝時，供應商應負責提供。供應商仍然要對零件的質量負責，如果現(xiàn)有包裝不能對零件提供足夠的保護，供應商可以進行料架/料箱的修改或者改進。任何更改需得到金杯通用物料包裝組的同意。Ifpackagingexistsandisapprovedbymanufacturing,JBGMwill

4、givethesupplierthecurrentdunnageand/orracks.Thesupplierwillberesponsibleforprocuringanyadditionalpackagingasneededduetowear,damage,orincreaseinproduction.Thesupplierisstillresponsibleforthequalityofthepartandcanreviseormodifytherack/containerifthereisinsufficientpartprotection.Modificationsmustbedis

5、cussedandapprovedbyJBGMpackagingteam.由供應商負責包裝的維護和維修。Thesupplierisresponsibletomaintainthepackaging.任何同包裝有關的價格問題都必須同金杯通用公司的采購員協(xié)商，認定。包裝部門無權對ConceptdesignsmustbesubmittedtoJBGMforapproval.ConceptdesigndrawingsmustbesubmittedwiththeattachedBGMContainerConceptBuy-Off”form.Thesupplierisrequiredtofillinall

6、shadedareasontheJBGMContainerConceptBuy-off”form.Thepartsuppliersignatureisrequiredinthe“approval”sectionofform.(Seedetailsinattachment1-A,B,C)2.樣件驗收Samplebuy-off供應商將料架和周轉箱隔襯樣品發(fā)送到金杯通用進行正式的驗收認證。SuppliermustsendprototypeofracksandtotedunnagetoJBGMforaformalbuy-offreview.供應商批量采購包裝，并通知金杯通用物料部新包裝實施的斷點時間。

7、SupplierpurchasesthepackagingandinformsJBGMmaterialhandlingdepartmentthebreak-pointtimetoaccomplishthenewpackaging.包裝要求：PACKAGINGREQUIRMENT包裝箱分為兩種類型，一種為特殊設計的鐵質料架，一種為塑料周轉箱。Containersfallintoto2categories:Specialmetalracksandreturnableplasticcontainers(Totes)塑料周轉箱的要求RequirementsontheReturnableContaine

8、rs(Totes)注塑塑料周轉箱。分為六種規(guī)格(詳見附頁2)。零件供應商應到指定的周轉箱生產(chǎn)廠家購買。Injectionmolded.Thereturnablecontainers(Totes)aredividedinto6types(Seedetailsinattachment2).ThesuppliersarerequestedtopurchasethesecontainersfromthemanufacturerdesignatedbyJBGM.包裝數(shù)量為4的倍數(shù)。Packagingquantityshouldbeamultipleof4.所有型號的塑料箱最大承載重量為15千克(包括周轉

9、箱的重量)。Themaximumloadcapacity(toteweightincluded)foralltotesis15kg.對表面質量要求的零件，要采用隔襯。襯墊材料盡可能可回收(詳見附頁3)。Dunnageshouldbeusedtoprotectthepartsthathavestrictrequirementsonsurfacequality.Re-usethedunnagewheneverpossible.Seedetailsinattachment3.如果采用隔襯，供應商應按要求在塑料箱及隔襯上進行標識(詳見附頁4)。Ifthedunnageisrequired,partsu

10、ppliershouldmarkonthetoteanddunnagebyaccordancetotherequirement.Seedetailsinattachment4.料箱標簽應按標準格式(詳見附頁5-A,B)。TotelabelshouldbemadeinaccordancewithJBGMstandardformat.(Seedetailsinattachment5-A,B)定位塊應按設計要求加工或訂購（詳見附頁8）。Nestingcapsshouldbefabricatedorpurchasedinlinewiththedesignrequirements.Seedetailsi

11、nattachment8.金杯通用汽車將為每一個新料架指定一個代碼,標牌的位置,字體,色標均按設計說明控制（詳見附頁9）。JBGMMaterialHandlingDepartmentwillassignaracknumberforeachnewmetalrack.Theposition,fonttypeandcolorofallstencilsmustbedoneaccordingtothestencilnote.Seedetailsinattachment9.對表面質量要求較高的零件，采用隔板，以避免運輸中的磕碰劃傷。隔板應可以回收，并由本地供應商提供。詳見附頁3。Dunnageshould

12、beusedtoprotectthepartsthathavestrictrequirementsonsurfacequalityfrombumpsandscratches.Dunnageshouldbereturnableandlocallysoured.Seedetailsinattachment3.特殊零件可根據(jù)零件尺寸確定包裝箱的尺寸，但必須得到物料部門的同意。Dimensionsofthecontainerstoholdthosespecialpartswillbedeterminedbythesizesoftheparts.Specialdimensionmustbediscuss

13、edandapprovedbyJBGMmaterialhandlingdepartments.金杯物料部聯(lián)絡人員JBGMMaterialHandlingContacts孫京（物料規(guī)劃員）JeffreySun（MaterialPlanner）8624-88328009-3788包裝協(xié)調(diào)packagingcoordinator魏慶彬（包裝工程師）Mr.Wei（LMSEngineer）862488328009-3500負責底盤線，合裝線物料包裝/Beinchargeofthepackagingofchasisandfinalline張志威（包裝工程師）WillZhang（LMSEngineer）86

14、2488328009-3787負責內(nèi)飾線物料包裝/Beinchargeofthepackagingoftrimline許光輝（包裝工程師）GrayXu（LMSEngineer）8624883280093787負責裝焊、發(fā)動機及散熱器線物料包裝/Beinchargeofthepackagingofbodyshop,engineandradiatorlineGM金桿回用;咒年irj!E3EIGIVIATTACHMENT1-A環(huán)金秤匾存-車全拆通用賓車有限公司國產(chǎn)件供應商料箱祥品評估J，NBEIGMJBGMDOMESTICSUPPLIERCONTAINERPROTOTYPEBUY-OFF零件號PAR

15、TNUMBER(S)：零件名稱PARTNAME：車間SHOP：生產(chǎn)線位置LINELOCATION：推序SEQUENCED：連接工具TOOLINGINTERFACE：柱：供應商有責任設計并荻得可臥對零件提供適當保護的包裝。零件供應商應該對包裝帀當引起的零對于包裝的更改應事先取得金杯通用汽辛有限呑司物料管理部的同意。COMMENT:Itisthepartsuppliersresponsibilitytodesignandprocurepackagingthatadequatelyprotectsthepart.Thepartsupplierwillbeliableforanypartdamaged

16、uetopoorpackaging.ChangestothepackagingmijsthavepriorapprovalfromJBGMMaterialHandlingDepartment.入庫(再施中心INCOMING(TORDC)岀庫(金杯麗)OUTGOING(TOJBGM)工H使用點)PLANT(POU)零件供應商PartSupplier料箱類型ContainerType料箱代碼ContainerID料箱尺寸ContainerDim.零件方向PartOrientation標巻包卿量StdPkQty隔襯DunnageDona1發(fā)貨方式DeliveryMethod瞪&方式CallMetho

17、d申嵌裝置PresentationDevice包裝描述PkgDescription評語Comments認可APPROVALS制造ManufacturingATTACHMENT1-BATTACHMENT1-B全杯通曲汽車有限公司科箱槪念設廿評估JBGMCONTAINERCONCEPTBUY-OFF零件號PARTNUMBER(S)：聿和名稱PARTNAME：軸SHOP：生產(chǎn)線魚置LINELOCATION：排序SEQUENCED：連隹工具TOOLINGINTERFACE：往：供應商有責任設計并獲得可以對零件提供適當保護的包裝。零件供應商應該對包裝不當引起的零對于包裝的更改應事先取得金杯通用汽車有限公

18、司物料管理部的同盍。COMMENT:Itisthepartsuppliersresporisibilitytodesignandprocurepackagingthatadequatelyprotectsthepart.Thepartsupplierwillbeliableforanypartdamageduetopoorpackaging.ChangestothepackagingmusthavepriorapprovalfromJBGMMaterialHandlingDepartment.入庫(再殛中，C?)1忖COMING(TORDC)岀庫(金杯通用)OUTGOING(TOJBGM)工H

19、使用點)PLANT(POU)零件供應商PartSupplier料箱類型ContainerType料箱代碼ContainerID料箱尺寸ContainerDim.零件方向PartOrientation標準包卿量StdPkQty隔襯Dunnage發(fā)賀方式DeliveryMethodPac呼叫方式CallMethod申嵌裝置PresentationDevice包裝描述PkgDescription評語Comments認可APPROVALS制造Manufacturing物料管理MaterialHandling包裝工程師PackagingEngineer質量工程師QualityEngineer生產(chǎn)控制及物

20、菰PC&LATTACHMENT1-CATTACHMENT1-C零件號PARTNUMBER(S)：聿和名稱PARTNAME：軸SHOP：生產(chǎn)線魚置LINELOCATION：排序SEQUENCED：連隹工具TOOLINGINTERFACE：往：供應商有責任設計并獲得可以對零件提供適當保護的包裝。零件供應商應該對包裝不當引起的零對于包裝的更改應事先取得金杯通加汽車有限公司物抖管理部的同意。COMMENT:Itisthepartsuppliersresporisibilitytodesignandprocurepackagingthatadequatelyprotectsthepart.Thepart

21、supplierwillbeliableforanypartdamageduetopoorpackaging.ChangestothepackagingmusthavepriorapprovalfromJBGMMaterialHandlingDepartment.入庫(再殛中，C?)1忖COMING(TORDC)岀庫(金杯通用)OUTGOING(TOJBGM)工H使用點)PLANT(POU)零件供應商PartSupplier料箱類型ContainerType料箱代碼ContainerID料箱尺寸ContainerDim.零件方向PartOrientation標準包卿量StdPkQty隔襯Dun

22、nageI-亠亠A發(fā)貨方式DeliveryMethodCorQ1呼叫方式CallMethodil|DI申嵌裝置PresentationDevice包裝描述PkgDescription評語Comments認可APPROVALS制造Manufacturing物料管理MaterialHandling包裝工程師PackagingEngineer質量工程師QualityEngineer生產(chǎn)控制及物菰PC&L全耶通曲汽車有限公司料箱祥品評估JBGMCONTAINERPROTOTYPEBUY-OFF金打迴用汽車JINBEIGMATTACHMENT2StandardReturnablePlasticConta

23、inerSizes(Tote)匚ontainerNumberOutsideDimensionsInsideDimensionsunitpi匚已(ex-plant)LengthWidthHeightLengthWidthHeightT42-14-1110803602851020310260V76.63T42-14-0610803601501020310125V61.63T21-14-11540360285480310260V55.86T21-14-06540360150480310125V46.94T14-11-06360270150310210125V36.74T11-07-062701801

24、50210130125V30.40ATTACHMETNT3隔襯-內(nèi)包裝，用于保護零件免于磨損，避免零件直接接觸，或者在運輸過程中起支持零件或料箱作用。DUNNAGE一internalpackagingtoprotectpartsfromabrasion,part-to-partcontact,orsupportcontainerorpartsduringtransit.分隔形式：DividedType:單元分隔-避免零件側面直接接觸。CellDividers(eggcrate)一usedtopreventside-to-sidecontact.分層板-用于零件垂直方向的分隔。Layerpads

25、一usedforhorizontalseparation.料箱內(nèi)常用隔襯類型：Thedunnagetypeusedinthetote:鈣塑板-用于A級表面件的分隔corrugated-usedtheseparationofAsurfacepartPE泡沫-用于表面有要求的零件PEfoam-usedintheAsurfacepart注塑泡沫-用于要求精確的隔襯和需要考慮零件表面質量時?？捎枚喾N材料制成。通常使用聚乙烯。制造時使用模具，所有工件制成后都相同。Die-cutFoam-usedwhenprecisiondunnageandpartsurfacequalityisaconcern.Can

26、beproducedfromawidevarietyofmaterials.MostoftenusedisPolyethylene(PE).Adieisneededtocuteachpieceexactlythesame.薄片泡沫-用于零件包裹，單元格或者料架內(nèi)襯。常用于必須考慮零件表面質量時。因其價格較高，且為一次性使用材料，應減少使用。FoamSheeting一usedtowrapparts,linecells,orlineracks.Tendstobeusedwhensurfacequalityisaconcern.useduetocostandcanonlybeusedonce.VCI

27、-揮發(fā)性防銹劑。包裝紙，聚酯袋，鈣塑板等包裝材料中含有的化學物質。防銹蝕。VCI一volatilecorrosiveinhibitor.Chemicalthatiswithinvariouspackagingmaterial:paper,polybags,plasticcorrugated.Preventsrust.ESD-防靜電。用于某些電氣元件。該類隔襯以粉色進行標識。ESDanti-static.Usedwithsomeelectricalcomponents.Thisdunnageisidentifiedbythepinkcolor.料架常用隔襯類型Dunnagetypeusedint

28、herack:PVC-聚氯乙烯。可以手工切割，支持沉重的并且需要分隔的零件。PVC一polyvinylchloride.Handcutforusetosupportheavierpartsthatneedseparation.切割橡膠Cutrubber玻璃鋼-主要用于沖壓件的分隔fiberglass-mainlyusedtoseparatethepressingpartTyvek防塵布-杜邦公司生產(chǎn)的非紡織材料。不沾灰塵。用于A級表面零件，常用于保險杠皮的包裝?？梢赃M行清洗。Tyvek一non-wovenmaterialputoutbyDupont.Doesnotholddirt.Usedfo

29、rclassAsurfaceparts,oftenusedinPage of18ATTACHMENT4塑料箱上標識：Markonthetote:要求在料箱長度方向一側標識供應商名稱(共二處)，供應商名稱可簡寫。Thesuppliernamethatcanbesimplifiedismarkedonthelongersideofthetote(2placepertote).字體為黑體，字號及顏色根據(jù)料箱大小自定，要求清晰可見。Thefonttypeisblackandbold,thefontsizeandthecolorcanbedecidedbypartsupplierinaccordance

30、withthesizeofthetote,andthefontmustbeclear.隔襯上標識：Markonthedunnage:1.要求在隔襯底部標識供應商名稱及隔襯代碼，如圖所示。供應商名稱(可簡寫)Suppliername(simplified)Onthebottomofthedunnagearemarkedthesuppliernameandthedunnagecode(exampleasfollowingpicture).CDPT42-14-O6-01長春海拉車燈一+隔襯代碼(供應商自定)dunnagecode(decidedbysupplier)2.字體為黑體，字號及顏色根據(jù)隔襯

31、大小自定，要求清晰可見。Thefonttypeisblackandbold,thefontsizeandthecolorcanbedecidedbypartsupplierinaccordancewiththesizeofthedunnage,andthefontmustbeclear.ATTACHMENT5-A料箱標簽祥本(CKD件)ToteLabelSample(CKDParts)I；Title:Supplier18昌字8Point拱應商名稱；SupplierName14號字14Point標題；看換號I；Title:KanbanNo.;8導字8Point看檢號內(nèi)容；KanbanNo.Tex

32、t;40導字粗體140PointBold預留條瑪位置Jufi心匕匚i.njrl-gluDlc3.-J：-;標題：零件名稱；Title:PartDescription:；8昌字8Point；零件名稱:PartName:22昌字粗萍；22PointBold供應商Supplier:零件號PartNo.15041076愆零件名稱PartDescriplion:絕緣墊前油箱管INSULATOR-F/TNKFILPIPE看板導KanbanNo.:K101拆箱目期DateofUnpacking:2000.08.12批號XCO/CreatHo.標淮數(shù)星StandardPackQty:16陽題拆箱方期；IITi

33、tle:DateofUnpacking;:8號字8Pointi；日期數(shù)字；IIDateText1；20昌字;L2QEojQtDld；Title:XCO/CreatNo.:8號字8Point批號內(nèi)容;XCO/CreatNo.Text；20昌字20Point注：所有中文字體為“宋體”，英文字體為ArialNote:Font-AllChineseSongTi,EnglishArial棕麵零件尋iTitle:PartNo.:8號字8Point零件號內(nèi)容PartNo.Text；3E昌字粕祥:36PointBold；標題；標淮數(shù)呈；Title:StandardPackQty；8是字8Point;數(shù)量內(nèi)容；

34、QtyText；20昌字20Point丫預留條瑪位置TMI1日計_0?日電eiaoJ料箱標簽祥本（國產(chǎn)件）ToteLabelSample（Domestic）Attachment5-B帝題旺應而I_；Title:Supplier18號字8Point拱應商名稱SupplierName14-字14Pciint零件導PartNo.15041076零件名稱PartDescription:絕緣墊前油箱管；標題；零件名稱；Title:PartDescription；8昌字8Point；零件名稱PartName；22導字粗祥；22PointBoldINSULATOR-F/TNKFILPIPE;標題；看換號；T

35、itle:KanbanNo.;8導字8Point看板號內(nèi)容；KanbanNo.Text；40導字粗悴140PointBold預留條碼位置）|_廣&匕匚i.njrianDlc.-i.-J：-生產(chǎn)曰期DateofManufacture:2000.08.12標淮數(shù)星StandardPackQty:16130mm80mm棕題惡件尋Title:PartNo.；8導字8Point零件號內(nèi)容PartNo.Text;36號字粗悴；36PointBold闔題生產(chǎn)方IFTitle:DateofManu.；8導字8Point；日期數(shù)字IDateText;20呂字粗體i_2QEoiciDld7WTitle:Batch

36、No.；&導字8Point批號內(nèi)容;BatchNo.Texti20呂字20Point；標題；標準數(shù)量；Title:StandardPackQty；8導字8Point;數(shù)量內(nèi)容；QtyText；20昌字20Point；預留條碼位置）口MillBaradaeiaoeJ注：所有中文字體為宋體”，英文字體為ArialNote:Font-AllChineseArialPage of18Page of18ATTACHMENT6特殊料架通用技術條件材料供應鋼材除有特殊標明外，其余為普通型鋼和鋼板材質均為Q235A所有鋼材必須有屈服點，抗拉強度,延伸率,含碳量及硫磷量的合格保證書.鋼材交貨狀態(tài)和表面質量應符合

37、GB3094-82和GB2517-81輔料所有輔料的規(guī)格,材質及物理機械性能等必須符合設計圖紙要求,不得任意替代或降低標準.焊要求未注明焊縫一般采用連續(xù)貼角焊縫,焊縫高度為二連接件中較小厚度的0.8焊接接頭的形式與尺寸，按(GB985-98)的要求選用，除圖中另有注明外,焊縫一律按三級質量等級來控制Q235A鋼材焊接采用E4315和E4303焊條做好焊前焊件的清理工作用噴砂或其他方法去除焊件表面的鐵銹油污，液體，氣割熔縫及毛刺等.焊接成口不允許存在焊瘤，夾碴，咬邊，氣孔，裂縫，未焊透等缺陷.制作標準：除非另有規(guī)定，所有公差范圍不可超過(+0/-3mm)矩形對角線長度公差不可超過(+3/-3mm

38、)范圍.公差不可累積.防腐處理：用機械方法對焊接成形的結構件的全部暴露進行必要的清理去除所有焊渣，鐵銹，油污及其它雜物，使構件表面潔凈干燥.噴涂一底二面油漆,底漆為A-866防銹漆，顏色為灰綠色(ICE)汽車灰或華生685，面漆為30GG-30/016(ICI)汽車灰。標準化控制GENERALTECHNICALSPECIFICATIONFORJBGMSPECIALRACKMaterialSteelGeneralsectionironandsteelplatesaremainlyused.ThesteeltypeisQ235unlessotherwisespecified.Allsteelsho

39、uldhavecertificatesofyield-point,tensilestrength,expansion,carboncontentandsulfur&phosphorcontent.ThefinalsteelproductsandsurfacequalityshouldaccordwithGB3094-82andGB2517-81.AuxiliaryMaterialThespecification,materialandphysical&mechanicalperformancemustmeettherequirementsinthedrawingsandcannotberepl

40、acedorreduced.WeldingRequirement:Thejointswithoutspecificationareusuallyweldedalongconcernsandcontinuously.theheightofweldingseamshouldbe0.8timesofthethinnerone.Thejointsformsandsizesshouldmeettherequirementsin(GB98588).Theweldingseamshouldbecontrolledinlinewiththethirdqualityclassunlessotherwisespe

41、cified.E4315andE4303weldingrodsareusedforQ235Awelding.Rust,oil,processfluids,drossandburrsshouldberemovedfromallweldingwithsandblastingorothermechanicalmethodsbeforewelding.Weldingbeading,dross,undercuts,airholes,cracksandincompleteweldsareforbiddenonthefinalproducts.ManufacturingStandards:Alldimens

42、ionsshouldbewithin(+0/3mm)toleranceunlessotherwisespecified.Squarediagonallineshouldbewithin(03mm/3mm)dimensionofeachother.Toleranceshouldnotbeaccumulative.Corrosionprevention:Allexposedsurfacesoffinalproductsshouldbecleanedwithmechanicalmethods.Allweldslag,rust,oilandothergarbageshouldberemoved.Kee

43、pthesurfacescleananddry.Paintoneprimarycoatandtwotopcoats.TheprimarycoatisofA-866withgreengray(ICI)orwaston685.Thetopcoatisof30GG-30/016(ICI)withtrafficgray.Standards:Nestingcapsshouldbefabricatedorpurchasedinlinewiththedesignrequirements.Thebasestructureshouldbemanufacturedstrictlyinlinewiththeseri

44、esrequirements.Theposition,fonttypeandcolorofallstencilsmustbedoneaccordingtothestencilnote.定位塊應按設計要求加工或訂購.底盤結構應按設計要求制作.標牌的位置，字體，色標均按設計說明控制.9inaATTACHMENT了七:JIEOLi-:HL.TLIMM了LEnLU-JTL.TUHD-G535Li-STLRlBDfth:Em?jD3P7E-LG-：=：TL.TLii(?)mwm*3UE-A33T(E)EftEERACK(1&FTL5LB-jrn_.TUEOI-GE915LU-TTL.lUIOrBFEBU

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