ShanghaiBaoyeGroupCorp.,Ltd上海寶冶集團(tuán)有限公司ControlProcedureofDocumentsSBC-JZGS/ASME-01RevisionEffectiveDatePage05/16/14PAGE7of6ShanghaiBaoyeGroupCorp.,LtdProcedureDocument上海寶冶集團(tuán)有限公司程序文件DocumentName：ControlProcedureofDocuments文件名稱：文件管理程序DocumentNo：文件編號(hào)：SBC-JZGS/ASME-010IssueforUse2014.05.16王禮本張嘯風(fēng)RevisionNo.版本號(hào)Reasonforissue/Revision發(fā)布/修改原因IssueDate編制日期Issuedby編制者Approvedby批準(zhǔn)1.1ThisproceduredescribestheresponsibilityandrequirementsfortheQualityControlManual,designdocuments,technologydocuments,workingprocedure’snumbering,preparation,approval,distribution,revisionandmaintaining.本程序規(guī)定了ASME規(guī)范產(chǎn)品的質(zhì)量控制手冊(cè)、質(zhì)量管理程序、設(shè)計(jì)文件、工藝文件的編號(hào)、編制、審批、修改發(fā)放及保存的責(zé)任和要求。2.StipulatefornumberingofQCManual.質(zhì)量控制手冊(cè)編號(hào)規(guī)定2.1DocumentnumberofQCManual:SBC-＊＊＊＊-＊＊質(zhì)量控制手冊(cè)的文件號(hào)：SBC-＊＊＊＊-＊＊IsNaturalSequenceNo(01、02、03···)為自然順序號(hào)01、02、03···JZGS:機(jī)裝分公司Mechanicalequipmentinstallationcompany)2.2ThenumberingofQCManualisthesameasshowninControlledManualIssuingListi.e.eachManualHolderhasanapplicablenumberingmanual.質(zhì)量控制手冊(cè)的編號(hào)和《在控手冊(cè)發(fā)放表》上所示的編號(hào)相同，即每一個(gè)手冊(cè)持有者有一本相應(yīng)編號(hào)的手冊(cè)。2.3DocumentnumberingofExhibitformislistedonQCManual,andthenumberinghasbeenmarkedonit.質(zhì)量控制手冊(cè)所列樣表的表號(hào)，樣表的表號(hào)已經(jīng)在樣表上注明。No.＊－＊＊按樣表頁(yè)數(shù)的先后次序排列（A、B···）序號(hào)（1、2、3、···）樣表所在手冊(cè)的章節(jié)號(hào)2.4Thepreparation、approval、distributionandrevisionoftheQCMshouldbeimplementaschapter1ofQCManual.質(zhì)量控制手冊(cè)的編制、審批、發(fā)放、修改按質(zhì)量控制手冊(cè)第一章執(zhí)行。3.ControlofASMEQualityControlProcedureASME質(zhì)量管理程序DocumentNoSystemofASMEQualityControlProcedureshallbeshownasbelow.質(zhì)量管理程序編碼規(guī)定SBC-JZGS/ASME－－－＊＊ThelasttwodigitofsequenceNo.兩位順序號(hào)（01、02、03···）ASMEsystemASME體系A(chǔ)bbr.ofcompanyandtheBranch公司及分公司名稱縮寫(JZGS:機(jī)裝分公司Mechanicalequipmentinstallationcompany)3.2Preparationandapprovingoftheprocedure管理程序的編制、審批3.2.1GeneralMaterialControlProcedure(SBC-JZGS/ASME-02)andMaterialCodedMarkingProcedure(SBC-JZGS/ASME-03)shallbepreparedbyPurchasingEngineer,andapprovedbyPurchasingManager,ControlProcedureofDocument(SBC-JZGS/ASME-01)shallbeestablishedbyQCEngineerandapprovedbyQCManager.材料管理程序、材料編碼識(shí)別程序由采購(gòu)工程師編制，采購(gòu)經(jīng)理審批,文件管理程序、由質(zhì)量控制工程師編制，質(zhì)量經(jīng)理審批。3.2.2PressureTestingProcedure(SBC-JZGS/ASME-08)shallbeestablishedbytheDesignEngineerandapprovedbytheTechnicalManager.制造和檢驗(yàn)程序、壓力測(cè)試程序、焊后熱處理程序由設(shè)計(jì)工程師編制，技術(shù)部經(jīng)理審批。3.2.3WeldingMaterialControlProcedure(SBC-JZGS/ASME-04)andGeneralWeldingRepairProcedure(SBC-JZGS/ASME-06)shallbeestablishedbyWeldEngineerandapprovedbytheTechnicalManager焊接材料管理程序，焊接返修程序、焊工標(biāo)識(shí)程序由焊接工程師編制，技術(shù)經(jīng)理審批。3.2.4RadiographicTestingProcedure(SBC-JZGS/ASME-09),LiquidPenetrantExaminationProcedure(SBC-JZGS/ASME-10),WrittenPraticetoTrain,Examine,Quality,CertifyNDEPersonnel(SBC-JZGS/ASME-11),shouldbeestablishedbytheNDELevelIIIandapprovedbyQualityManager.WrittenPracticeforTrainingofVisionExaminationPersonnel(SBC-JZGS/ASME-12),VisualExaminationProcedureforPiping(SBC-JZGS/ASME-13)shouldbeestablishedbyQCEngineerandapprovedbyQualityManager射線檢驗(yàn)程序、液體滲透檢驗(yàn)程序、NDE人員培訓(xùn)、考試、資格認(rèn)可、認(rèn)證實(shí)施細(xì)則書面程序、由Ⅲ級(jí)NDE人員編制，質(zhì)量經(jīng)理審批，目視檢驗(yàn)人員培訓(xùn)大綱和管道目視檢驗(yàn)管理規(guī)程由質(zhì)控工程師編制，質(zhì)量經(jīng)理審批。Revisionofcontrolprocedureisthesameastheoriginalcontrolprocedures.管理程序的修改與原編制管理程序相同。3.4Thedistributionofcontrolprocedure管理程序的發(fā)放3.4.1Aftercontrolprocedureswereestablishedandapproved,theywillbedistributedbytheDocumentClerk管理程序編制、審批后，由資料管理員統(tǒng)一發(fā)放。3.4.2DistributionandreclaimingofdocumentsshouldberecordedintheDDDR.Thedocumentreceptionpersonnelshouldbekeptwellandnotcopythemwithoutpermission.文件發(fā)放、回收應(yīng)在文件發(fā)放表上予以記錄。文件接收人員要妥善保存文件，不得自行復(fù)印。4.Thedrawings,designdocumentsandtechnologydocuments圖紙及設(shè)計(jì)文件、工藝文件4.1.1DrawingNo.圖紙圖號(hào)＊－－＊＊＊＊－－＊－－＊＊ProductpartsequenceNo.產(chǎn)品部件、零件順序號(hào)（C）AssemblydrawingsequenceNo.總圖順序號(hào)（B）contractNo.合同號(hào)Drawingclassifysymbol圖紙區(qū)別代號(hào)(A)A）Drawingclassifysymbol:A:ASMECodeitem,圖紙區(qū)別代號(hào)A：代表ASME產(chǎn)品B）AssemblydrawingsequenceNo.1,2,3……總圖順序號(hào)1、2、3···C）PartsequenceNo.01,02,03……部件，零件順序號(hào)01、02、03···4.1.2DesigndocumentNo.設(shè)計(jì)文件編號(hào)AC－－＊＊＊＊－－＊＊documentssequence文件順序號(hào)（1、2、3···）contractNo.合同號(hào)DesignClassification設(shè)計(jì)文件分類代號(hào)AC－forASMECodeitemASME產(chǎn)品設(shè)計(jì)計(jì)算書4.1.3FabricationdocumentNosystem.工藝文件編號(hào)系統(tǒng)＊＊＊－－＊＊＊＊－－＊＊documentssequence文件順序號(hào)（1、2、3、···）contractNo合同號(hào)FabricationdocumentclassificationNo.分類代號(hào)FabricationdocumentclassificationNo.asfollows,工藝文件分類代號(hào)如下：ａ）ProcessflowchartNo.:PFC工藝流程圖代號(hào)：PFCｂ）ProcesschecklistNo.:PCL工藝檢驗(yàn)流轉(zhuǎn)卡代號(hào)：PCLｃ）Heattreatmentcard:HTI熱處理卡：HTIｄ）WeldingProcedureSpecification:WPS焊接工藝程序：WPSｅ）Jointidentificationcard:焊縫識(shí)別卡：JICf）WeldingQualificationRecord:PQR焊接工藝評(píng)定記錄：PQRg）Welderorweldingoperatorperformancequalification:WPQ/WOPQ焊工及焊接操作工技能評(píng)定：WPQ/WOPQ4.2Thepreparationandapprovalofthedrawings、designdocumentsandtechnologydocuments.圖紙、設(shè)計(jì)文件，工藝文件的編制、審批4.2.1TheDesignDrawing,theCalculationSheet,PFC,theCustomerSpecification,andtheMaterialPurchasingSpecificationshallbepreparedbytheDesignEngineer,approvedbyTechnicalManager.MRshallbepreparedbytheDesignEngineer,checkedbybudgetengineer,andapprovedbyTechnicalManager.設(shè)計(jì)圖紙、計(jì)算書、工藝流程圖、用戶技術(shù)條件、及材料采購(gòu)技術(shù)條件由設(shè)計(jì)工程師編制,由技術(shù)經(jīng)理批準(zhǔn)。材料請(qǐng)購(gòu)單（MR）（表4-1）由設(shè)計(jì)工程師編制,預(yù)算工程師審核并由技術(shù)經(jīng)理批準(zhǔn)。4.2.2PCLshouldbepreparedbytheQCEngineerandapprovedbyQCManager.工藝檢驗(yàn)流轉(zhuǎn)卡，由QC工程師編制，QC經(jīng)理批準(zhǔn)。4.2.3c),d),e),f),g)areestablishedbyWeldingEc）、d）、e）、f）、g）由焊接工程師編制，技術(shù)經(jīng)理(除QC經(jīng)理批準(zhǔn)焊工資格證書)審批。4.3TheDistributionofdrawingandfabricationdocuments圖紙、設(shè)計(jì)文件、工藝文件的發(fā)放4.3.1Thedrawing,designdocumentsandtechnologydocumentsshallbedistributedbytheDocumentClerkaccordingtoDDDR.圖紙、設(shè)計(jì)文件、工藝文件由資料員按DDDR文件發(fā)放表統(tǒng)一發(fā)放。4.3.2Thedrawing、designdocumentsandtechnologydocumentsshallbemaintainedwellandshallnotbecopiedwithoutauthorization.接收部門的圖紙、設(shè)計(jì)文件、工藝文件要妥善保存，不得擅自復(fù)印。4.4Retention保管4.4.1Thedrawings,designdocumentsandtechnologydocumentsshallbekeptonfileforatleastfiveyears.由技術(shù)部制訂的圖紙、設(shè)計(jì)文件、工藝文件由技術(shù)部統(tǒng)一歸檔保管，期限至少五年。4.7.2AllofdocumentsshallbeavailableforAIreview.當(dāng)AI需要查閱時(shí)應(yīng)迅速提供。57710018030900120955790368228596330825