現(xiàn)代物流配送中心設(shè)計(jì)和實(shí)施西門(mén)子德馬泰克公司Agenda

內(nèi)容Corporate

Overview

公司概述ExperiencesSystem

Integration

and

Implementation

Finding

The

RightSolutionEquipment

&

TechnologySiemens

Business

Structure

業(yè)務(wù)結(jié)構(gòu)Where

we

fitAutomation

and

ControlCorporate

DepartmentsAutomation

andDrives

(A&D)Siemens

DematicAGSiemensBuilding

Technologies

AG

(SBT)Siemens

Business

Services

GmbH

&

Co.

OHG

(SBS)InformationandCommunication

Mobile

(ICM)Informationand

Communication

Networks

(ICN)TransportationSystems(TS)Siemens

VDO

AGTransportationIndustrial

Solutions

and

Services

(I&S)GroupsInformation

and

CommunicationPower

Generation

(PG)Power

Transmission

and

Distribution

(PTD)PowerMedical

Solutions

(Med)MedicalOsram

GmbH*

Salesand

employeesnot

includedin

totalsInfineon

Technologies

AG

*LightingSiemens

Financial

Services

GmbH

(SFS)Siemens

Real

Estate

(SRE)Financing

and

Real

EstateCorporate

Finance

(CF)Corporate

Personnel

(CP)Corporate

Technology

(CT)Corporate

Development

(CD)Corporate

CentersCorporate

Communications

(CC)e-Business

(eB)ChiefEconomist/Corporate

Relations

(ECR)GlobalProcurementand

Logistics(GPL)Information

andKnowledge

Management

(IK)ManagementConsulting

Personnel

(MCP)The

facts

00/01Orders

received88.9

Billion

EuroSales82.2

Billion

EuroEmployees460,000Regional

Organisation:Regional

Offices,

Regional

Companies,

Representative

Offices,AgenciesManaging

BoardSiemens

Dematic

EuropeSiemens

Dematic

AmericasSiemens

Dematic

Asia

PacificSALES: 5.7

Billion

Euro22,200

EmployeesNumber

onematerialshandling

company

worldwideSiemens

Dematic

Regional

HQs

區(qū)域分布,

ASIA-PACIFICOffices

throughout

Australia,

New

Zealand,China,

Singapore,

Thailand,

MalaysiaSydney

-

Regional

Centre

of

CompetenceSiemens

Dematic

Asia

Pacific西門(mén)子德馬泰克亞太區(qū)Siemens

Dematic

Australia

西門(mén)子德馬泰克澳大利亞430

people150ProjectManagers,Mechanicaland

ControlsEngineers40Conceptual,DesignandEstimating

Engineers50

IT

and

Software

Engineers70

Manufacturing55

Service

and

SupportTurnoverExceedsAUD$150millionMarketLeaderinIntegratedSystems

Global

CentreofExcellenceforITSystemsSiemens

Dematic

China

Ltd.

(SDC)

西門(mén)子德馬泰克中國(guó)TianjinBeijingShanghaiShenzhenGuangzhouZhuhaiNo.

of

employees:

Investment:1307.5

million

EuroCore

Competencies

核心競(jìng)爭(zhēng)力ConsultingSystems

DesignSystems

Modeling

and

SimulationSoftware

&

ControlsEngineeringPicking&Sortation

TechnologiesEngineering

and

ManufacturingProject&Integration

ManagementOperations

Planning&ImplementationService

and

Support24

hrs

x

7

daysEscalation

ProcessSingle

Source

Supplier

一條龍的服務(wù)SystemDesign&Implementation

Complete

Range

of

Equipment

&

SoftwareFinancingOptions

Service

and

SupportGlobal

Network

of

Knowledge

全球知識(shí)和經(jīng)驗(yàn)的網(wǎng)絡(luò)International

Industry

Focus

GroupsFood

&

BeverageElectronics

&

PharmaceuticalRetail

DistributionKnowledge

SharingInternational

Design

SymposiumsInternational

Site

VisitsCase

StudiesPeople

ExchangeSiemens

Dematic

IntranetAgenda

內(nèi)容Corporate

OverviewExperiences

參考案例System

Integration

and

Implementation

Finding

The

RightSolutionEquipment

&

TechnologyHeinzEuropean

ReferenceStorage

of

73,000

palletsHigh

Bay

ASRS

MachinesBuffer

Storage

ASRS

MachinesRobotic

Layer

Picking

ModulesPeakThroughput200

pallets/hr,

Operational24hoursMost

receiving

via

Automated

Vehicle

Offloading

systemDespatch

onto

curtain

sided

trailersHeinz

-

WincantonAutomatic

Truck

UnloadingHigh

Bay

with

ASRSASRS

Buffer

StoragePallet

TransportationSystemRobotic

Layer

Picking2LevelPalletFloDespatch

StagingBirds

EyeEuropean

ReferenceStorage

of

42,000

pallets

at

-28

degreesDesigned

in

PartnershipAutomatic

Vehicle

Unloading9

ASRS

MachinesFull

Pallet

picks

and

Case

PicksCase

Picking

via

RF

from

Pick

ModulesReplenishmentPalletsretrievedfromHighBay

andautomaticallytransportedtoModulesfor

storage

by

Narrow

Aisle

VehiclesWMSAward

Winning

Distribution

Centres198219831984198519861987198819891990199119921993Grace

BrosFoodland3MCompany

Hawker

de

HavillandDaltonPharmaceuticals

Peters

(WA)P&O

Cold

Storage

ArnottsGrosbyFootwearP&O

Cold

StorageCommonwealthSerumLabs

Ford

Motor

CoRobertBosch

StubbiesClothing

KodakIpec

ArnottsKmartMyer/GraceBros

Discount

Freight

Express

1994199519961997199920002001Online

Franklins

WoolworthsMyerDirect

Fritolay

HoleproofBigW

PenguinJohn

DanksQantasFreight

K-MartSouthPacificTyres

ArnottsBig

WColesMyerLogisticsAustralia

Meat

Holdings

Woolworths/SafewayTech

PacificHallmark

Macmillan

BooksSigmaPharmaceutical

P&OStar

Track

ExpressWoolworths

-

SafewayProject

Handover

Dec

19996

Mini-Load

Cranes

-28,800tote

positionsPickDIRECTOR

Pick-to-LightSortDIRECTOR

&

Order

Management

SystemPick

to

Belt

Modules

&

HROS

Pick

ModulesSystems

Integration2.5km

of

ConveyorCross

Belt

Sorter

-

7

inductstations320

cells80Splitcase

Chutes/

40FullCase

ChutesCPI,

SydneyProject

Handover

Jan

20014

Double

Deep

SRM

Machines27m

High26,000

Pallet

PositionsFootprint

=

3,400

m2RF

SystemAutomatedpickingandreplenishment

in

Low

Rise

WarehouseIntegration

to

WMSBenefitsImproved

Inventory

AccuracyTraceability

&

VisibilityAutomated

Invoicing300%

Reduction

in

Stock

DamageElimination

ofStock

TakingRaw

Material&InProcessStaging11

months

completionMaterial

Flow

&

WMS

Software40,000

bins

/22,000

pallets13

ASRS(Pallets)/7Miniloads(Totes)920

m

pallet

chain

&

roller

conveyorTeklogix

RF

TerminalsHua

Wei

-

Shen

ZhenProject

Handover

October

2001Big

W

-

WarwickExtension

Handover

July,

2001Sort

Management

software

upgradePickDIRECTOR

RP3Pick-to-Light2,500

m

conveyor9

months

to

completionMajor

extension

to

original

DC

including:Dedicated

X-Dock

Sorter50%

expansion

toorder

picking45,000

pallet

positions

from

35,0003

pick

modulesAgenda

內(nèi)容Corporate

OverviewExperiencesSystem

Integration

and

Implementation

系統(tǒng)集成和實(shí)施FindingTheRightSolution

Equipment

&

TechnologyLandEquipmentBuildingInitial

Cost

of

System

ElementsLand,

Equipment,

BuildingInfluence

on

System

SuccessOthersMore

Than

Just

Equipment

設(shè)備之上的考慮因素Other

factors

that

influence

successOthers:System

DesignProject

ManagementIntegration

ManagementOperating

MethodsTrained

StaffService

&

SupportImplementation

Process

實(shí)施過(guò)程Project

InititationScheduleRisk

ManagementDesignIntegrationInstallationReportingTrainingHandoverSupportReview

Project

&

TasksIdentify

RisksRecord

in

“Risk

Register”Establish

Risk

PriorityDevise

Optimum

PlanRisk

response

optionsRisk

treatment

actionsReview,

Consult,

RevisitMONTHLY

PROJECT

COST

REPORTJOB

NAME

:ProjectNameProjectManagerDELIVERY

ADDRESS

:Site

AddressMAIN

JOB

No.

:CONTACT

:Customer

Contact

Name&

PhoneCT

JOB

No.

:SYMIX

OPERATIONNo.sDESCRIPTION%

OF TOTAL10.00EQUIPMENTSTAGES

(Colby

Manufacture)48.1%20.00PURCHASES5.2%30.00MECHANICAL

INSTALLATION7.8%40.00COMMISSIONING1.0%50.00CONTROLS

AND

ELECTRICAL20.9%60.00SITE

SUPERVISION3.2%70.00PROJECT

MANAGEMENT3.4%80.00ENGINEERING5.0%90.00FREIGHT

AND

ASSOCIATED

COSTS0.5%100.00CONSULTANCY0.0%110.00COMMERCIAL

ASPECTS0.0%120.00WARRANTY2.4%130.00CONTINGENCY2.3%TOTAL

DIRECT

COSTSOVER

ALL

JOB

CONTRIBUTION

$SUB-TOTAL

SELLING

PRICEROYALTIES

(3%

oftotal

conveyorcomponentsell

price)SPECIAL

COSTSTOTAL

SELLING

PRICESALES

TAXINVOICE

SELLING

PRICEOVER

ALL

JOB

CONTRIBUTION

%27Rackerectionaisle7

&

8(North

tosouth)6w1/5/0228Refit

Aisle

8

rails

andelectricals2w12/6/02MayJuneBMEJulyBMEAuIDTaskNameDurationStartEBMEB22BuildingProgram0d1/5/021/523Buildingworkscompletewithmainwalls

androof0d1/5/021/524Installationpoweravailable0d1/5/021/525Roof

levelbuildingservices

complete0d1/5/021/529Connect

Aisle

8

-newrack

to

old1w12/6/0230InstallNewSRmachine

Aisle8andcommission2w12/6/0231Access

for

In

rack

sprinklerinstallationAisle

82w12/6/0232Location

control

systemintegrationAisle

84w26/6/0233Aisle8Completion0d23/7/023/734Connect

Aisle

7

-newrack

to

old1w24/7/0235Refit

Aisle

7

rails

andelectricals2w24/7/0236InstallNewSRmachine

Aisle7andcommission2w24/7/0237Access

for

In

rack

sprinklerinstallationAisle

72w24/7/02Project

ManagerConceptingMechanical

EngElectrical

EngSoftware

EngSiteServiceAgenda

內(nèi)容Corporate

OverviewExperiencesSystemIntegrationand

Implementation

Design

of

the

Right

Solution

正確的方案設(shè)計(jì)Equipment

&TechnologyFinding

the

Right

Solution

正確的方案設(shè)計(jì)Solutionsare

drivenby:Business

DriversThe

Distribution

TaskExternal

InfluencesBusiness

Drivers

業(yè)務(wù)需求Reduced

Operating

CostsIncreased

Customer

ServiceLevelsIncreased

SKU

RangeReduced

InventoryPayback

PeriodBudgets

/

FinanceFlexibility

for

Growth

/

ChangeFlexibilityLHTotal

CostLevel

of

AutomationLHLHCapital

CostOperating

Cost0%10%20%30%40%50%60%70%80%90%100%0%10%20%30%40%50%60%

70%

80%

90%

100%Us%

TotalMovement0.1%0%SK0.20%0.30%0.40%0.50%0.60%Aug9-Sep23-Sep7-Oct21-Oct4-Nov18-Nov2-Dec16-Dec30-Dec0.00%n

n

n

b

b

r

r

r

r

y

y

n

n

l

l

l

g1-Ja15-Ja29-Ja

Fe

Fe

Ma

Ma

Ap

ApMa

Ma

Ju17-Ju1-Ju

Ju-JuAu

12-26-

11-25-

8-

22-

6-

20-

3-

15-

2912-26-Date%

TotalAnnualThroughput200020010.00%0.05%0.10%0.15%0.20%0.25%0.35%0.30%0.40%MonTueWedThuFriSatSunMonTueWedThuFriSatS%

Total

Annual

Throughput05

,000

10

,000

15

,000

20

,000

25

,000

30

,000

0100

200

30

0400

70

0 800 900 1000

500 600

Ca

rto

n

W

id

thCartons/Week0%

10%

30%

20%

40%

50%

%

Total

CartonsunMonTueWedThu

Fri

SatSu

MonTueWen dThu

Fri

SatSunDay

of

Week 100%

90%

80%

70%

eek60%

W/A

v

g

C

a

rtons

/W

eek

%

T

o

ta

l

C

a

rto

n

s

/W

eek

0200040006000800010000120001400016000H.B.A.BEVERAGEHOUSEWARECONFECTIONERYCLUB

PACKOFF-SUPPLIESPAPER

GOODSHARDWARETOYSAUTOMOTIVEPET

FOOD

&

SUPPLIESCOSMETICSCOOKING

NEEDSHOUSEHOLD

CHEMICAL

&

GESPORTING

GOODSCANNED

FOODPASTA

&

INSTANT

FOODBAKING

NEEDSHOME

DECORATIVELIGHTINGELECTRONICSLIQUOR

&

TOBACCOBEDDINGFOOD

SUPPLEMENTAGRICULTURAL

PRODUCTBATHHORTICULTUREHOME

FURNITUREOFF-AUTOMATIONCOMPUTER

ACCESSORIESACCESSORIESLUGGAGEBATTERYCAMERA

&

FILMSCELLULAR

COMMUNICATION0200400600800100012001400160018002000SKUsCases/WeekThe

Distribution

Task

配送任務(wù)Product

RangeStorage

RequirementsMovement

CharacteristicsOrder

ProfileSeasonalityThroughput

&

PeaksExternal

Influences

外部因素Land

and

Building

CostsOccupational

Health

&

Safety

LawsGovernment

RegulationsIndustrial

Relations

RequirementsDevelop

Alternatives

&

Preferred

Options

方案比較IdentifySuitableConcepts

and

TechnologiesDevelopAlternative

Solutions

and

OptionsCostBenefitAnalysis&

Examination

of

OptionsDesign

LevelFinal

DesignReview

against

Design

LevelCompare

Options

&

assess

against

available

financesIdentifyandDevelop

Preferred

OptionLayouts,Specifications,Interfaces,

Schedules,

CostingsDevelop,

Assess,

ReviseBusinessDriversDistributionTask

External

InfluencesSimulation

系統(tǒng)仿真Design

VerificationSensitivity

AnalysisComparison

of

ConceptsComplete

Facility

SimulationAgenda

內(nèi)容Corporate

OverviewExperiencesSystem

Integration

and

Implementation

Finding

The

RightSolutionEquipment

&

Technology

相關(guān)設(shè)備和技術(shù)Equipment

&

Technology

相關(guān)設(shè)備和技術(shù)Storage

EquipmentHigh

Rise

RackDrive-In

RackPallet

Flo

RackSelective

RackPallet

Live

StorageCarton

Live

StorageBinningShelvingEquipment

&

Technology

相關(guān)設(shè)備和技術(shù)ConveyorsTransportAccumulationMergeFreight

DutySortation

SystemsLinear

SortersRecirculating

SortersAccuracy

and

TraceabilityReal

Time

SoftwareScalable

DesignsEquipment

&

Technology

相關(guān)設(shè)備和技術(shù)High

Level