1、第I頁共頁目錄一：產(chǎn)品介紹與外型選購1弧面凸輪分割器介紹型式選定參數(shù)外形圖及尺寸技術(shù)參數(shù)表2平行凸輪分割器介紹型式選定參數(shù)外形圖及尺寸技術(shù)參數(shù)表3圓柱凸輪分割器介紹示童外形圖4.凸輪及模具制作二：選型范例三：新品推薦凸輪間歇機構(gòu)廣泛應(yīng)用在制藥機械、印刷機械、包裝機栩、玻離機械、陶瓷機械、煙草機械、機床加工中他、自動送料機等需要把連續(xù)運轉(zhuǎn)轉(zhuǎn)化為步進動作的各種自動化機械上。該產(chǎn)品具有步逬定位精度高、高速運轉(zhuǎn)平穩(wěn)、傳遞扭矩大、定位時自鎖等顯著優(yōu)點，是替代槽輪機構(gòu)不完全齒輪機構(gòu)棘輪機構(gòu)等傳統(tǒng)間歇機構(gòu)的最理想產(chǎn)品。S3眞Jt27#-：產(chǎn)品介紹與外型選擇1、弧面凸輪分割器“弧面凸輪分割器”是輸入軸上的空間

2、立體凸輪與輸出從動軸上的從動滾子無間隙嚙合形成的機構(gòu)。其特點是：凸駝基面為圓弧回轉(zhuǎn)體，從動滾子軸線與輸出軸垂亶，并與凸輪軸線處在同一？而內(nèi).凸輪廊面的曲線段驅(qū)使分割盤轉(zhuǎn)位，直線段使分割卷靜止并自鎖。通過該機構(gòu)料連續(xù)的輸入回轉(zhuǎn)運動轉(zhuǎn)化為問歇的步進輸出運動。該種類型的分割器由于精度高.速度快.扭矩大、體積小等顯著特點，廣泛應(yīng)用于各種需要步進驅(qū)動的自動組合機，加工機械，金屬加工器械，輸送機步進呃動，包裝機，食品機械，分裝設(shè)備，醫(yī)藥器械，自動檢測機，擠壓入料裝置，以及在其他工業(yè)使用的間歇分割機.弧而凸輪分割器按照輸出軸的輸出類型分為：軸式、法蘭式.平臺桌面式.型式選定需提供如下參數(shù)：中心距（即輸入軸與

3、輸出軸間的距離）:45.50、63.70.80、83.100、110.125.140.150.160、175,180.200.250.350分割數(shù)：2.3.4、5.6.8.9.】012.16.24.32.動程角：90;120:180;240;270:300等4凸輪旋向：右旋R為標準型.左旋L（見下圖）曲線類型：（1）MS曲線（優(yōu)選變正弦曲線，標準）.（2）MT曲線、（3）MCV曲線.（4）按用戶要求曲線。輸入方式：右端S1.左端S2,雙端S3（見下圖）7榆出類型：軸式、法蘭式.平臺桌面式選擇安裝固定而及安裝尺寸：V.W.P.S.T、I【面（見下圖W面或R面為標準式）油標.注油孔放油孔面：標準為

4、S.R面之一或分開.反轉(zhuǎn)方向第&近扶27取嚴A8ChEFNZPQKcrdi14KFH4S1309049045404510890263435404265KFHW14090100SO4545H2IUJ540435616KF陽1801201306359S8142U44045485820KFH7019513013070606S148130404850SO529020KFH832221401408373.565.516634404260628020.12、id*31112KLMMlul2hbKFH4517U20707010no85s3KFHSO2020503576661212586415KFH63252

5、5444no1001016086615KFHM252S35ICO100151651068401KFHX32530曲nono15192126&50皿ABC1)EF1112LJKPQRbKFH和2401701708080eo120120190220254545070KFHKK)290200200ICO95951401402302603055586070KFHHO310200220110ICOICO1701502602802560707500KFHJ25335230230I2S100no170170275305306S7880aoKFH13400260231401301302002003403403

6、0756065aoKFH1S043022WISO131402202203703705085H10585KFH175452305278I7S!42IS/26540S41220130140142.5KFHIW500320350ISOUOl02702404704204090no11518KIH2CK)5803803802C019019029029049049045110120125135祖efdid2si$2al02MKFH協(xié)7680223030曲6610KF1(X78902530354081012KFHIIO8590303S354081012KFH1251051103035425081212KFH

7、140859040454550to12UKFH1S0100IOS40455055121616KFHI7525384550l010UKFH1W105no50556070M18UKFH2KKI140U56S707085182020杲6頁扶盧瓦迦【了兩面對應(yīng)技術(shù)參數(shù)表第7西北27蚣分割鴛分動角規(guī)橋8HB力kgf/m動扭力kgf/m暦擦扭力KftF/M翔岀分割轉(zhuǎn)連N(rpm)5010015020030050()2270131.22o.仍0,390.320.280.21o.u&5532.211.96Mll.UO.!U0.227011.31.SX5XI2.52.20.5Ma.27.(i.1S.6&.Z.6

8、3.90.8陽2aw10.268.恥8.057.*57.05&340.算1005317.3H5131L3iaI3-n11511019.K19.0血1U.T12.S11.19.SI.ti1250.1”623220.618.0J(k72.31W127.515371也830?樂82-7M0175.1t2.95LI15.211.5%?t.!2002i3.f103.6Z75.56).3693180巧1.22O.SX0.1?0.42O.i80.310.290.3Z533ZW2.P1恥1.51】220900.ZZ70H.35.21.23.73.13.02.e05803.29.17.76.H6.Z5.3I.?

9、0.8321,6II.102Q.3SO6.2仇能100IS.120.X16711.813.5)1.108IIIH0.22上ld.SiM15.01X3ll.Zl.t)25W.Z2&57m2220.6儀8171.5)1031.327.92LT22.6sawIM2,3leo1Z7.8fit?39.63&23.fi用0JJ5175.16】.3SI.349.8K1t.l2C02.J128119.5W.9M.76.9270IS3.11.23LOO0880.J0.720.610.122)71lB2753)ZZ97Z.5I0.3】；0IS.51.8L33.93.53.0O.XO2S.39.37.6&?&ZS.

10、&1.707&舐259.6佔7016.555.8b5050.73100舐220.6167!l.115)1710.t1.W1104.822.5IA.3血2il.1U.S1*価28益721.520z!J10W.633.527.221.!22.)爪6168LOKOm.rW.6SL?IS.S11.637.22I.S2.95問25!.9彩.7?aI67.6I.X5t71.02005W.51?2.6115.31119WI.2-J4IB0恰LI?0.S30.U0.3K0.SS0.310.2?0.09X272.322.112011.951.761130.21；012.05.71.6Lt!.3.J2.90-1規(guī)

11、格般扭力kgf/m動紐力kgf/m力KGF/M綸呂分制轉(zhuǎn)速Mpm)紬$氏扶27號50100ISO200300500302LT101%27.3675.950i甜Z2.510.188.5?.Si.O3631.729.!27.52951MD102tt.O51617.5i!5MbJOZOOIW.Ii9S.J?13gBfil.6點3L5270IS1.75U.710.570.510.t70.11O.U5U.107.H33.1Z.9I2.HH2.372.12LB70.217011.65.501501903.63.22.703W25.79.7T.70X5.71.9o.e曲2RT100.3&S787.16.2o

12、.fij)0051.819.56156U410.89.7209】no21.5ITS11.212.6).50810】藥H.T24.t2LSSt2IS.T1L6!31.HO廉531.025122.320,I換11551ieo1純50.it$.e1UH旳31.213ISO238.Z93.1TS.967.261.6SL6ICkB3.Za3.5133.1106.H朗.273)6Z6tJ690121.220.790.570.S20.160.12636.73l233用3.2J279Z.IS2.DI0.267012.5Ji.2e.75.05.1Ld1.105802L212.910.s9.308.SX.fi0.

13、88321.113.1n5.99.1gK90.M3100伍328.322.119.iIT.51S.7115110tP.M31.125.322.f2U.G他2i.e12565-235.313122&1231.91110加1吹3B.I33.730.027t23ICOI2M7J.9CO.8GN919.51112剛1T5.1103.1837711WO.l200235.8皿511).29.75.3120ISZ.Ml.31!.113.2n.?mo0.983120.TS11.A1C.911.7112n.i0.93UXIS5229.921121.219.3H.1】5?1:*noML?32.92J.?23.；2

14、I.THL2Id51.1錚扭力kgf/動扭力kKf/ir卿擦IH力KGF/M輸出分劇轉(zhuǎn)務(wù)N5)50ioo200300500分削I動甩I規(guī)恪|曲訊力T動扭力kgf/u瞎捧初力|分削I動甩I規(guī)恪|曲訊力T動扭力kgf/u瞎捧初力|第9刃找M貞12560.213.25733.31.52&7259J6tto115.7to.sK*.O13.0.H2O.HWIS.15T5.36ITO23661210砂7017.27.t.15.G52i.to190.1tfO11.119.S15.71X12.7n.j2玄325.9210W.71.i125P7.710.33.52Q927.2532Z31.7IWuro57.i佩

15、511.23T*3at如2.0160251.3IW.995.?SL3?5.2ts.3S&?5.21903T5.5師61US127.01165105.2怒S:200125.92W.6202.117.1151.7132.85.1270IS3.91.S21.211.IO1.0】O.9O.?60.SO63M15.76in1.B3,5：3.0)2.88027707.S5.95.24.H1.2160.18016IT.9U.&12.9l!.1LX900.?83it118.7欣1X912.912&6OJI!00弧531)2521721.8IR6)k71MMOMlg29.626.221021.3】&31.312

16、510*5II.5U27.5“72Z1J.i7IMIB.652.7憶837.031308舐1】KIGO2詁.810.5H3.6?.971.5612SL12.9WIII.O1M.213M1W.IIIW.1PRO弘33.8200575.1沏.319).41&.7111.112.310175.2890151T-OX0加o.w0.20.360IKOSCMS.52.81洌i.stt1.521.100上90.270IZ66.96.35.65.216)901KO21.511.111.110.2P.1二&07833ttX12.111.M10.710&9.!O.?l100327.22.620.5IH.6163I

17、SnoU230624.22,020.2Hg】.212SH.33?.S2D.X26.T23.S20.Ml.-lIWTC5MS36031.929.X心J.7IWIU.507.151.t.W.iILSU12.35IHO16.290.273.259.5S.O2002財.6130.3106892.8$6第10頁共27必第10頁共27必等分角kgf/i9輸出分割次N(ni)KGF/M50100150200300500812052.15L3Sl.o?09000.7.10.630106$7.15w3.Z將1112.IJ1.5701170JL27.16.25550LI3801*024.7)191109.7&P7

18、.9跳83U111.51Q.H918d7.507!00Ifttf27.222.919.117.51&.C-O.7110St729.92.3ZS.519.T17.aUO1.1125656S583052t.6Z1$Z1311)0攢23T.1X2.MJO.I牝7229l.b1EO13&.7Mt?SL217.9U.938.9515Z211673*7.6T1.2W.O57851.2282002.7IILTI2H.6JOG.5MM7C.7M2ISO4S2.!l1.18O.S*0.850.780.M0.590.09639.121013.VZ.992-13302b670-1P70】8&o6.55用531.70

19、03MIH.?11.91(X&9.7H.7.30.58332I11112.SH.11(X39.Z8.00.i810067.33Z42(*.522.320.121(x70IB.15】.111.57.033.03ftO額8】.6!IMLHZ70.2他!379.HiZJ2.3102573HI98.6A7.3沁17d2003的82fO2217.7曲6J72.5155.51C.2270I1&0IK637.9W.530.7272法1tilt*2M亦73血72251.415.5I.TZ2200lttt51.J*2.1xo)20&1.310.900.720,730.65016705.502.902.10Z-i

20、U1.01.701.S0o.:wtto210fi.HO8.f*5&5&1?.6.90.6冰2929.053.9.78.27.1063100Mx1W.1515.5】3.82.3W&9073110211IT.1IS.1It?1Z5】Q8心皺731.1血25.52261ft1)2160919ST.8W.9its3M.13X727.5l.TSIHOIIL17fi863.155.254X7H9Z320019“111.2102.9感570.23.1技術(shù)參數(shù)表狷/3更戲27死軸2貢戮T7眞筲分角kgf/“輸出分別坎裁丫()KGF/M50100150200300500101805l.IB0林o.nCi63O5

21、20.100.310OP633B1.571.27LOToHio.為0.59013705.92.712】9).R!.e2X52UM17.H1.10131112fii.3&sU.T3T.351.?1.711917亦73.76.359D5X0點5212002必1.Hioe.5必：(72X2270IS1.580.H60.70OEOo.w0.21O.20.10633.31.J51】80950心0760.62on70f.10Z.102.00I70160110120oidMJZ&39.1H.3&27.5&yfi.?0.58329.19.89.6&37.9?.z6.2O.5ZUKtne爪2112H.810.7

22、0”0HOIL617.8B.5MHM.Swi8.9a?125Ml：2L320.7n.9lfSIL2】Z30.85no3Z5SZ1制0Ml21.2I&7(kI)1W1.1張9HU1137.ft312；皺b1.5IrtO8】.8Hi.1251.n心I)02003】&21)1.6眥67t3&553L2體22.91290&31.110.850.83asb：0.350.11702.7161.31.1110.9a2MtZi3&78.5&35-:&Oae832Su19.29.0XiA.ZS8.01&321922.T20.11&1G.3to160TO他8IWM.7JO.O271M71HO110.961317.

23、2I.J.:1如ZU200g2心75.Z6120151.120.00.7iOH05*0.5100963Z.12).211.O990.8T0.760.&】0.1370Z.L51.31.1】0090.812閱麵10.59.0二&6.75.30583ZT.19.819.29&9fi.?0.53規(guī)格協(xié)扭力kgf/m動扭力kgf/a賂擦扭力KGFAI輸出分割次數(shù)X(tT5111S.91S513.412.JH.501W.2350511.7II0味31p151102.59&1*32H1旳51.57O.MOO.20.510UU.390.1U3Z.Ho.sfi0.92a?aO.T1.30.S1012TO3.01

24、.1.11.0asO.0.?0.2027.H919.25MU9.0H.Oe.*05S29.29”9.675*H.57.20.5210037.2Jft5!.?U511.3g.9&i065HO29H115.6B.912.7n.39.7712：.S&?ZCkG22.820.5n.16.G1Z10.87110加3n.230.2k721.5217JX.0；160IM.2Wx215.3(0.537.2320紆.Q1.t6ISOIS?.1361.2SI.219.73).2*327.)ZLD如W-5)(1710ItO12LJSai10.9曲如29.52&31.4IHO16b367.551.1?1&611.63

25、仇1)g20032L3MB話”67.7SO0013505901045147180120015001100196034020020002800125025605202、平行凸輪分割器“平行凸輪分割器粋是槍入軸上的平面凸輪與輸出分割軸上從動滾子無問隙嚙合形成的共範凸輪傳動機構(gòu)。其特點是：凸輪為平板型,輸入與輸出軸乎行，乎面凸輪廊面曲線段驅(qū)使分割軸轉(zhuǎn)位直線段使分割軸靜亡并目鎖，通過該機構(gòu)將連續(xù)的輸入回轉(zhuǎn)運動轉(zhuǎn)化為間歇的步進輸出運動，并采用了不規(guī)則排列乎行凸輪的機械原理來提高輸出扭矩和精度，解決了技術(shù)上的難題。該種類型的分割器能實現(xiàn)小分割（一分割至八分割）.大步距輸出，特別適應(yīng)于需要較長停頓期的設(shè)備或

26、輸送間距較長的傳送機等，如紙盒模切機，果奶.果凍灌裝成型機等。分割器型式選定需下列參數(shù)1.中心距:50,65,80,100,105,125,130,160,200,250等2分割數(shù)：1,1.5,2,3,4,6,8動程角（叩輪入箱盤農(nóng)褪動角復(fù)）：90,120,150,180,210,270,300凸輪曲線：S.MS,MLMCV,優(yōu)選變正弦MS曲線輸入軸方向：S1:U側(cè),S2:T側(cè),S3:雙側(cè)安裝固定方式：見下圖W面為標準安裝而油孔面：R,S5U5W（標準為R或S面）安裝固定方式示意圖:鎬入箱匚二1：輸出釉|靳入軸方冋：|安狡迓定方式：紹/7應(yīng)茨27死口藝IIJCU鍵槽02dE空Z1cu、O鍵槽a

27、l龍4、ABr0IFPVIdiV1it！昇t5SHlto5055SuAS)140t，Me：6OM66IP?SS：*)oHO1306M4250202566imo2)0noIMJ初KJ1(14055小6250)0XKKFP10028UC2WIW:outs65*3U43563003，88KFP)05皿w陽IfS!0V240M5om小*KHP皿350no2初U5UVIUS22654504303、0JJIIKFP)OMiDOUS110cS56*林63*toKIT26H151not40z:51(1HX5145454。4(1HNKHPJOO552403)0260190：6J,0HOUS04550600/N1

28、8MP25V69V2W仆U25U2-iU2K:W：3420M0”2620尺對n11nliJIX!LIz】UutfdLFPS)5HtM!0W10TO106)KFKSIS)20ii*1U?o20HO100IO*)MTUHO2S】sId2S2Chn兀n10：052M301T51$853dW115150I4KFPU52W52H2UIW3、20IM2UuMKFP：MJW40川心)55：A5122K-P：U)42?。20DJ)5W50102U12mKFP2445S53U2$150454ISmIS16：8UWW401$必3U!W5J4.2.3.&輪曲線炭侖：因間歇分割卷的朋動是純立的所以取標準旋向為右炭.凸

29、輪曲線類呈：中速中載.使用條件一般.優(yōu)選變正眩曲線-凸輪曲線的結(jié)構(gòu)類型：憂選II型.5.凸輪的轉(zhuǎn)速N:N-60?l.5-40(轉(zhuǎn)份鐘)何歇分型器中心距及所匹世屯機功率：8.1負茨椅距T。8.1.1慣性轉(zhuǎn)矩廿主動齒輪的慣性矩I:I-、2gH7?27x10?2、-0.357（如“）b伎迭鏈的慣性矩：從動也輪的憤性矩：.”(/+)4x(5-+2.52)八心“2、2x9802g紬的欖性矩：I=x2=，Jx2=0.045）2g2x980錢輪的慣性矩：f（/+）46x（l2.722.52）“心“2、I,=x4=x4=2.052（如ms）I.=0.0M伙gxws)2x980TOC o 1-5 h z，2g鏈

30、條的慣性矩：fHR.?r8x|2.72rrw”“I4=x2=x2=26x（&gw）g980夾具的慣性矩：I.=-x20=-x2Q=98?5（q心2）g9806工件的慣性矩：tHR.2。HI2.72o，“旅I.*8=*8=I.3l7（x?n）g980傳送錢的總慣性矩：【=工“=0.064十0.35+2.052千2.633+9.875十I引7=15.986仏爐加中）6傳送錢的等效慣性矩Ic:整個傳送鏈柜對干凸輪分割蚩輸出軸的等效慣強矩：L二Ixff=1598“（型）：=63.944（仗的門Im100d、主機的總慣性矩I:I0357163.94464.30i（kgxm.s2）c.輸出軸的最大角加速度

31、m：72x;tx5.53玷40)2_注:變正秋ib線心5.5323M(racislTiTxem64.301x23.164-1489.4n68(kg.cm)8l2煙擦轉(zhuǎn)矩Tf：傳送鏈的磨摞轉(zhuǎn)矩：因左導(dǎo)軌曲上，:L件的毆呆夾具的I/2$t毬條的1束緊的作用產(chǎn)生卷擦力,所以：-pxWfxR(一0.15x(lx8x33.28+1.5=17.9736(kg.m)6x120&4所需動力P：TxN17,974x40975%廠975x0.6=!.229(M搦桿減i電機構(gòu)n-o.6J?24fi27處J?24fi27處第23it27頁勇該僧是所需動力的峰直取并1/2,創(chuàng)Pe-P?2-1.229/2-0.614(k

32、w)8.5凸輪分割器的中心距：可以選用輸入轉(zhuǎn)教為40轉(zhuǎn)/分鐘，且輸出軸轉(zhuǎn)矩比實琢的貢我範矩1；大的分劃器.因Tc=33.28kg,mt所以可選中心距為125的現(xiàn)格.(二)凸輪分割器用在直接傳動主機上時巳和第件，設(shè)計資炯同歌分剖定位等分:S述S:分剖銭每等分趙動時間：1/3秒定位砒問：2/3秒輸入軸之回轉(zhuǎn)教:N=60rpm:凸輪軸連度(第分鐘轉(zhuǎn)速)凸輪曲線：變彫正茲曲線回轉(zhuǎn)盤的尺寸：600 xl6T夾具的束量:25kg/組工件的重量:03唧姐轉(zhuǎn)盤依總其底部的澇動百灰持本身廉超員荷有效半徑:R-250mn-軌2G頁it27貢第23it27頁第29頁軟27靈(10)驅(qū)動角：0-360只(驅(qū)動時何)/

33、(驅(qū)動時間定垃時間)120deg解答：問金分割定位牟分：s輸入軸的回軋我：N60rpm凸軻曲線是變形正技曲線，因此Vm-1.76Am-5.33Om-O.99負艱扭矩:Tl慣性扭矩:Ti轉(zhuǎn)盤或景:w1夾-5t：w2X件蟲諭:3則：wl-xR2tx7.8x1/1000-x302x1.6x7.8x1/1000-35.29(kg)w2-2.5x8x-20(kg)w3-0.3*8x-2.4(kg)回轉(zhuǎn)盤憒性矩：Il夾具慣性矩；12工件慣性矩；【3為n=wlR2/2C=35.29x0.062/2x9,8=0.I6(kg,.r,s)w2Re2/2G-20 x0.252/2x9.8-0.13(kg.m.$)w3RRc2/2G-200.252/2x9.8-0.015(kg.rt.s)總慣性矩：Ii-Il+12+131-0.16+0.13+0.015-0.305(kg.m.s2)槍出軸最大角加速度：a-Affix23z/sx(36O/0hxN/6O)2-5.53x2x76x(360/120 x60/60)2-39.09(rad/s2)仃)憤性扭矩:TiTi-Ixa-O.305x39.09-11.92(kgm)磨摞扭矩:TFTf-jixwxR-O.15x(35.2920*