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1、CHINA,1,1,Nitrotherm: Conditioned Nitrogen for Coating 改良型氮?dú)鈬娡考夹g(shù),2,目錄,1. 公司介紹4,2. 使用氮?dú)鈬娡康脑?5-6,3. 設(shè)備投資回報(bào)率及參考案例 7-17,5. 氮?dú)鈬娡繎?yīng)用20,7. 高純度氮?dú)獾墨@取方法24-25,8. 對(duì)比試驗(yàn) 26-29,9. 技術(shù)規(guī)格 30,商務(wù)相關(guān)信息,技術(shù)相關(guān)信息,6. 設(shè)備安裝及維修保養(yǎng):即插即用21-23,3,商務(wù)相關(guān)信息,優(yōu)賽德中國(guó)在中國(guó)市場(chǎng)享有氮?dú)鈬娡繎?yīng)用的獨(dú)家知識(shí)產(chǎn)權(quán)。優(yōu)賽德(天津)噴涂技術(shù)有限公司從屬于意大利的Eurosider SAS公司,辦公地點(diǎn)位于 天津。,Eurosi

2、der SAS 公司成立于1973年,總部位于意大利的Grosseto。自成立起,公司就致力于工業(yè)氣體發(fā)生器的研發(fā)和生產(chǎn)。主要側(cè)重研發(fā)高純度氮?dú)鈶?yīng)用于噴涂。在噴涂行業(yè)處于世界領(lǐng)先范圍。,4,公司介紹,5,Why use NITROTHERM to coat?,節(jié)約20%涂料和稀釋劑 明顯的減少過(guò)噴現(xiàn)象,從而延長(zhǎng)噴房過(guò)濾系統(tǒng)壽命,減少?lài)姺勘pB(yǎng)工作 減少能源消耗,減少20%施工時(shí)間 更高的傳遞效率 大量縮短涂層間閃干時(shí)間 減少清潔噴房時(shí)間,提高20% 噴涂良率 無(wú)桔皮現(xiàn)象 更好的涂層流平效果,降低20%VOC排放 減少50%-100%稀釋劑使用 降低因轉(zhuǎn)換水性漆而產(chǎn)生的投資成本,20%是以往客戶(hù)現(xiàn)

3、場(chǎng)施工平均經(jīng)驗(yàn)值。確切的百分含量要依據(jù)不同客戶(hù)現(xiàn)場(chǎng)的實(shí)際情況而定。,20%,成本 降低,降低 VOC排放,生產(chǎn)效率 提高,質(zhì)量 提高,6,NITROTHERM is Essential and Proven Technology,改良型氮?dú)庾鳛橥苛蠑y帶者替代原有壓縮空氣 改良型氮?dú)?利用特定纖維膜專(zhuān)利技術(shù)生產(chǎn)氮?dú)?經(jīng)多層優(yōu)化控制,提供優(yōu)越噴涂質(zhì)量,擁有在歐洲及美國(guó)近千例現(xiàn)場(chǎng)應(yīng)用并在汽車(chē),家具,消費(fèi)電子,航空,游艇等相關(guān)行業(yè). 擁有全球?qū)@麢?quán),7,參考案例 #1 - automotive,NITROTHERM SPRAY ADVANTAGES: No sag Thickness uniformi

4、ty (15mic, with air between 8 and 25) Atomization pressure reduced by half (from 4.13bar to 2,07bar) -30% paint consumptions -25% application time Perfect quality around the holes,Toyota,Products treated with Nitrogen: Bumpers,65 Eurosider machines: J40, J30, J20,Locations: USA, UK, CAN, FRA, CHECK

5、REP,Application line: Only manual application and mainly primer,8,參考案例 #2 yatch and gel coating,NITROTHERM SPRAY ADVANTAGES: Gel coat 800um is applied by manual painting of the mold using Nitrotherm; basically one layer applied in 3 movements of the gun each about 250 um. Total application time abou

6、t 0.5 hr. No dripping. Gel coat is high density coating and when applied manually by roller it takes 20 x longer then with Nitrotherm due to the flash times needed in between Pressure reduction -25% +5% yield improvement.,Azimut,Products treated with Nitrogen: Panels,5 Eurosider machines: J40,Locati

7、ons: ITA,Application line: Only manual application,9,參考案例 #3 automotive,NITROTHERM SPRAY ADVANTAGES: Defects Per Vehicle (-22,72%); VOC Emissions (-23,2%); Solvent Consumption (-28,5%); Paint Consumption (-24,3%); Application Time (-22,2%); Productivity (+22,2%); Overspray (-16,3%); Transfer Efficie

8、ncy (+20,9%).,Faurecia,Products treated with Nitrogen: Bumpers,11 Eurosider machines: J90,Locations: GER,Application line: Rotary bells robot line,10,參考案例 #4 furniture,NITROTHERM SPRAY ADVANTAGES: -30% paint consumptions -25% application time Perfect quality around the holes, due to the excellent ad

9、hesion of the pain, also in the corners. -90% reduction of micro bubbles between surface and the coating No dripping,Ilcam,Products treated with Nitrogen: Cabinetry,8 Eurosider machines: J20, J40, J80,Locations: Italy,Application line: Automatic guns,11,參考案例 #5 automotive,NITROTHERM SPRAY ADVANTAGES

10、: VOC reduction compulsory from UK government, 750k investment (including tanks, training, re-layout, etc.) -25% paint consumptions,Nissan,Products treated with Nitrogen: Bumpers,20 Eurosider machines: J30,Locations: UK, SPA,Application line: Only manual application,12,參考案例 #6 furniture,NITROTHERM S

11、PRAY ADVANTAGES: -30% VOC reduction -72% reduction in energy consumption in the plants finish ovens -25% paint consumptions -25% application time Perfect quality around the holes,Elkay,Products treated with Nitrogen: Cabinetry,10 Eurosider machines: J30,Locations: USA,Application line: Automatic lin

12、e,13,NITROTHERM SPRAY ADVANTAGES: -20% VOC reduction -35% paint consumptions -25% application time No orange peel,LOM,Products treated with Nitrogen: Covers,15 Eurosider machines: J90, J200, MFS,Locations: CHINA,Application line: Automatic guns,參考案例 #7 consumer eletronics,14,NITROTHERM SPRAY ADVANTA

13、GES: -50% reduction in number of layers. -40% reduction of solvent, paint and waste. -90% reduction of micro bubbles between surface and the coating, resulting in excellent visual quality. No dripping.,CFN,Products treated with Nitrogen: Cabinetry,2 Eurosider machines: J20,Locations: ITA,Application

14、 line: Only manual application,參考案例 #8 furniture,15,參考案例 #9 furniture,NITROTHERM SPRAY ADVANTAGES: Uniform thickness and color with excellent appearance 19% average thickness reduction No orange peel effect 50% reduction of air compressed pressure 6 gloss higher lucidity Excellent coverage and powde

15、r performance with less micron even on problematic areas as weld joints,Electrolux,Products treated with Nitrogen: Washing machines,1 Eurosider machines: Polyfluid,Locations: ITA,Application line: Testing,16,參考案例 #10 automotive,NITROTHERM SPRAY ADVANTAGES: -20% reduction of ready-to-use paint consum

16、ption -40% reduction of thinner consumption used to dilute the paints -25% total net savings of solvents -30% less application time the heated nitrogen technique reduced -70% the number of waste parts in production,Key Plastic,Products treated with Nitrogen: Interiors,5 Eurosider machines: J20,Locat

17、ions: ITA,Application line: Automatic guns and robots,17,設(shè)備投資回報(bào)率 汽車(chē)行業(yè)案例,18,Hawk Hao Haibo Email: Web: Mobile: +86 133 5201 7858 Visiting address Tongguang building, 12th floor, 12-05Nongzhanguang South Road Chaoyang district, Beijing,優(yōu)賽德中國(guó)聯(lián)系方式,19,技術(shù)相關(guān)信息,20,氮?dú)鈬娡繎?yīng)用,行業(yè) 汽車(chē),家具 塑料,飛機(jī) 制造,玻璃 造船業(yè),涂料 類(lèi)型,涂料 水性

18、漆和溶劑型漆 單組份或雙組份 - 高固含涂料 金屬漆 底漆,面漆,清漆,氮?dú)鈬娡吭O(shè)備安裝: 即插即用,噴槍連接氣管長(zhǎng)度 13.33 m 氮?dú)鈱?zhuān)用氣管 (可選長(zhǎng)度: 20 m). 涂料類(lèi)型: 底漆, 面漆,清漆 水性漆, 溶劑型漆 高固含量涂料 單組份,雙組份,空氣壓縮機(jī) 壓縮空氣干燥機(jī) 壓縮空氣儲(chǔ)氣罐 275 升 電源220V (or 110 V), 50-60 Hz 氣管管路連接 14 mm 外徑, 11 mm 內(nèi)徑 氮?dú)鈨?chǔ)氣罐 500 升 噴具類(lèi)型: 低壓大流量空氣噴槍(HVLP) 低壓低流量空氣噴槍(LVLP) 標(biāo)準(zhǔn)/常規(guī)空氣噴槍 旋杯 混氣噴槍 靜電噴槍,氮?dú)鈬娡吭O(shè)備維護(hù)保養(yǎng),如果設(shè)備每天工作16小時(shí)的話(huà), 需按下面操作更換過(guò)濾器濾芯:,每半年更換外部空氣進(jìn)口處除油過(guò)濾器濾芯,每半年更換外部活性炭過(guò)濾濾芯,壓差超過(guò)0.35 bar g/5.08 psi g時(shí)需立即更換。,如果壓差表上的指針指向紅色區(qū)域時(shí),需立即更換過(guò)濾器濾芯,23,安裝示意圖,24,高純度氮?dú)獾墨@取方法,空氣的組成成分:78%氮?dú)猓?1%氧氣和1%的其他氣體。 氮?dú)鈬娡恐械木酆侠w維膜從空氣中分離出高純度氮?dú)?25,高純度氮?dú)獾墨@取方法,氮?dú)鈬娡繎?yīng)用包括7個(gè)步驟: 壓縮空氣供應(yīng)(空壓機(jī)+干燥機(jī)) 壓縮空

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