1、Product Specifications 產(chǎn) 品 承 認 書 Product Specifications 產(chǎn) 品 承 認 書 客 戶 Customer: 部品編號 Part Number: A1500 產(chǎn)品名稱 Description: ZH 客戶料號 Code N0: 樣品提供(SAMPLE PROVIDE) 樣品提供(SAMPLE PROVIDE) 工程 Engineering 業(yè)務(wù) Sales 核準 Approval 工程 Engineering 業(yè)務(wù) Sales 核準 Approval 客戶承認(CUSTOMER APPROVAL) 客戶承認(CUSTOMER APPROVAL)

2、 工程 Engineering 品管 Q.C 核準 Approval 工程 Engineering 品管 Q.C 核準 Approval IS09001:2008 IS014001:2004 產(chǎn) 品 承 認 書 目 錄 1、封面-1-1 2、目錄-2-2 3、技術(shù)規(guī)范-3-11 4、產(chǎn)品圖紙-12-1 8 1、1、 SCOPE 適用范圍適用范圍 The contents of specifications for ZH series connector strip, including product performance, test methods and inspection requi

3、rements 本規(guī)格書內(nèi)容適用于 ZH 系列條形連接器，包含了產(chǎn)品的性能、試驗方法和檢驗要求 2、 APPLICABLE STANDARDS 適用的標準適用的標準 2.1 GB/T2421 2.1 GB/T2421 Testing method for Environmental of Electrical Connectors Class 1： General Principles General Principles GB/T2421 電工電子產(chǎn)品環(huán)境試驗 第一部分 總則 2.2 GB/T2423 2.2 GB/T2423 Testing method for Environmental

4、 of Electrical Connectors GB/T2423 電工電子產(chǎn)品環(huán)境試驗方法 2.3 GB/T2424 2.3 GB/T2424 Testing method for Environmental of Electrical Connectors GB/T2424 電工電子產(chǎn)品環(huán)境試驗導則 2.4 2.4 GB/T5095 Testing Procedure/method for components of electric equipment GB/T5095 Testing Procedure/method for components of electric equipm

5、ent 電子設(shè)備用機電元件基本試驗規(guī)程及測量方法 3、 USE CONDITION 使用條件使用條件 3.1 Ambient temperature Range:-25+85 環(huán)境溫度：-25+85 3.2 Applicable Wire Sizes:AWG#26#32 適用線規(guī)：AWG#26#32 3.3 Applicable PC board thickness:0.61.2mm 適用 PC 板厚度：0.61.2mm 4、 Appearance and Dimension 外觀及尺寸外觀及尺寸 4.1 Appearance:Product surface without defect、di

6、rt、crack、and mechanical damang, Contact without rust,plating not oxided and not peeled. 產(chǎn)品表面不應有對制品有害的缺陷、污垢、裂痕及機械損傷；接觸件無銹蝕、鍍層 氧化、脫落等現(xiàn)象. 4.2 Dimension:According to drawings 外形尺寸：依照附圖 4.3 Exchangable:Exchangable with same specification products. 互換性：相同規(guī)格應能互換 5、5、Material 材 料 P/N 零件名稱 Type 類 型 Material

7、材 料 Finish 表面處理 Expiain 說 明 Terminal 端 子 Contact 插 簧 Phosphor bronze 錫青磷銅 厚 0.20mm Tin Plating:35m 鍍錫：35m Housing 孔 座 Plastic 塑 殼 Nylon66 UL94V-0 Color: White 顏色：白色 Plastic 塑 殼 PBT UL94V-0 Color: White 顏色：白色 Wafer 直針座 Contact 插 針 Brass 黃銅 厚0.50mm Tin Plating:2.55m 鍍錫：2.55m Plastic 塑 殼 PBT UL94V-0 Co

8、lor: White 顏色：白色 Wafer 彎針座 Contact 插 針 Brass 黃銅 厚0.50mm Tin Plating:2.55m 鍍錫：2.55m Plastic 塑 殼 PA46 UL94V-0 Color: Beige 顏色：米色 Wafer 定位彎針座 Contact 插 針 Brass 黃銅 厚0.50mm Tin Plating:2.55m 鍍錫：2.55m Plastic 塑 殼 PA6T UL94V-0 Color: Beige 顏色：米色 Contact 插 針 Brass 黃銅 厚0.50mm Tin Plating:2.55m 鍍錫：2.55m Wafer

9、 臥貼針座 Solder tab 焊護耳 Phosphor bronze 錫青磷銅 厚 0.25mm Tin Plating:35m 鍍錫：35m Plastic 塑 殼 PA6T UL94V-0 Color: Beige 顏色：米色 Contact 插 針 Brass 黃銅 厚0.50mm Tin Plating:2.55m 鍍錫：2.55m Wafer 立貼針座 Solder tab 焊護耳 Phosphor bronze 錫青磷銅 厚 0.25mm Tin Plating:35m 鍍錫：35m RoHS 6、Electrical Performance 電 氣 性 能 N0. 序號 Lt

10、em 項 目 Test mode 試驗方法 Requirement 技術(shù)要求 6.1 Current Rated 額定電流 1A AC DC 6.2 Voltage Rated 額定電壓 100V AC DC N0. 序號 Ltem 項 目 Test mode 試驗方法 Requirement 技術(shù)要求 6.3 ContactResistance 接觸電阻 A maximum voltage of 20mV and a maximum current of 100mA are applied to the Mate connector 組合狀態(tài)下的連接器，兩端施以最大測試電壓 20 mV 以及

11、最大測試電流 100 mA Does not include wire resistance 不包含電線阻抗 Initial value Less than 20m 初始值20 m 6.4 withstandvoltage 耐電壓 Apply 500V AC(rms)for 1 minute and the leakage current shall not exceed 0.5mA to the adjacent terminal and ground of the Mate connectors 組合狀態(tài)下的連接器，相鄰兩導體末端各施以電 壓 500V AC(有效值)時間 1 分鐘， 且漏

12、電流必須小 于 0.5mA(毫安培) No breakdownor flashover 無擊穿或者產(chǎn)生火花 6.5 InsulationResistance 絕緣電阻 Apply 500V DC(rms)for 1 minute between adjacent contacts to measure the insulation resistance 相鄰兩接觸導體，1 分鐘時間內(nèi)施予 500V DC 電 壓，測量期間的絕緣阻抗值 More than 500 M 500M 7、Mechanical Performance: 機 械 性 能 N0. 序號 Ltem 項 目 Test mode

13、試驗方法 Requirement 技術(shù)要求 AWG#26 wire AWG#26 導線 More than 20N 20N AWG#28 wire AWG#28 導線 More than 13N 13N AWG#30 wire AWG#30 導線 More than 8N 8N 7.1 Terminal crimping wire strength 端子壓接導線強度 Terminal crimping wires, axial per minute to 25 3mm rate of the pullout force 端子所壓接電線，以每分鐘 253mm 速率之軸向拔出力 AWG#32 wi

14、re AWG#32 導線 More than 6N 6N 7.2 Fixed terminals and hole seat 端子與孔座固定力 The terminal and the hole seat, at a rate per minute to 25 3mm along the wire direction are pulled out from the hole in the seat capacity 端子與孔座配合，以每分鐘 253mm 的速率沿導 線方向?qū)⒍俗訌目鬃邪纬龅牧?Per contact 單一接觸點 More than 10N 10N N0. 序號 Ltem 項

15、目 Test mode 試驗方法 Requirement 技術(shù)要求 7.3 Singlecontact insertion force 單接觸插入力 The Housing together with the terminal ends with Wafer matched, at a rate per minute to 25 3mm, inserting force test 孔座連同端子與針座兩端互配， 以每分鐘253mm 的速率，作插入力測試 Less than 6N 6N 7.4 Single contact withdrawal force 單接觸拔出力 The Housing t

16、ogether with the terminal ends with Wafer matched, at a rate per minute to 25 3mm, as the pull-out test 孔座連同端子與針座兩端互配， 以每分鐘253mm 的速率，作拔出力測試 More than 0.6N 0.6N 7.5 Pin Retention force PIN 針固定力 Exerts a force on the pin end, at a rate per minute 25 3mm, until the needle exit seat pull-out force 在針腳前端

17、施加力，以每分鐘 253mm 的速率， 直到針退出針座的拔出力 Per contact 單一接觸點 More than 10N 10N 7.6 Durability 耐久性 Mate connectors up 30 cycles at a Maximun rate of 10cycles per minute prior toenvironmental test 組合狀態(tài)下的連接器且未經(jīng)環(huán)境測試，每分鐘內(nèi) 進行 10 次嵌入與拔出，連續(xù) 30 次嵌入與拔出往 返測試 Contact Resistance 30 m 接觸電阻30 m 7.7 Vibration 振動 Connector com

18、bination state of the welding circuit board as test samples, the request in accordance with the following specifications, resistance to vibration test, whether to produce discontinuous current determined during the experiment (off) phenomenon, after the experiment measuring contact resistance 組合狀態(tài)下的

19、連接器焊接電路板上作為試驗樣 品，依照如下規(guī)格要求，進行耐振動試驗，試驗 過程中確定是否產(chǎn)生不連續(xù)電流（斷電）現(xiàn)象， 試驗過后測量接觸電阻值 Frequency(頻率):10-55-10 Hz/minute Amplitude(振幅):1.5mm p-p Direction(方向): 1、Axis of up and down 上下軸向(Y 軸) 2、Axis of right the left 左右軸向(X 軸) 3、Axis of front and back 前后軸向(Z 軸) Period(周期):2 hous for each direction 每一個軸向持續(xù) 2 小時 Appea

20、rance：No damage 外觀：無損傷 Contact Resistance 30 m 接觸電阻30 m current Discontinuity： 1 micro second Max 電流中斷：1sec Max 8、Endurance Characteristics: 環(huán) 境 性 能 N0. 序號 Ltem 項 目 Test mode 試驗方法 Requirement 技術(shù)要求 8.1 Thermal Aging 高溫老化試驗 Connector combination condition is placed in the oven, the request in accordan

21、ce with the following specifications, high temperature aging test, after the test and measurement of contact resistance 組合狀態(tài)下的連接器放置于加熱烤箱中，依照如 下規(guī)格要求，進行高溫老化試驗，試驗后并測量 接觸電阻值 Temperature:85 2 Period:96 hours continuously 溫度：85 2 周期：持續(xù) 96 小時 Appearance：No damage 外觀：無損傷 Contact Resistance 30 m 接觸電阻30 m 8.2

22、 Temperature 溫升 Mate connector measure the temperature rise of contact when the maximum rated current is passed 組合狀態(tài)下的連接器，通過最大容許電流測量導 體溫度上升值 30 Max 8.3 Humidity 恒定潮濕 Connector combination under the condition of constant temperature and humidity place space, in accordance with the requirements of the

23、 following specifications, constant temperature and humidity test, after the experiment measuring contact resistance, insulation resistance and withstand voltage test 組合狀態(tài)下的連接器放置恒定溫度的濕氣空間， 依照如下規(guī)格要求，進行恒溫恒濕試驗，試驗過 后測量接觸電阻、絕緣電阻以及耐電壓測試 Temperature: 40 2 Relative humidity:90-95%RH Period:96 hours continuo

24、usly 溫度:402 相對濕度:90-95% 周期：持續(xù) 96 小時 Appearance：No damage 外觀：無損傷 Contact Resistance： 30m 接觸電阻：30 m Insulation Resistance： 250M 絕緣電阻：250M No breakdown or flashover 無擊穿或者產(chǎn)生火花 N0. 序號 Ltem 項 目 Test mode 試驗方法 Requirement 技術(shù)要求 8.4 Temperature cycling 溫度循環(huán) The combined state of connectors as test samples, i

25、n accordance with the requirements of the following specifications, thermal shock test, after the test measuring contact resistance, insulation resistance, and resistance to voltage 組合狀態(tài)下的連接器作為試驗樣品，依照如下規(guī) 格要求，進行冷熱沖擊試驗，試驗后測量接觸電 阻、絕緣電阻、以及耐電壓測試 One cycle consists of: -553,30min,Room temp.10-15 min 853,3

26、0min,Room temp.10-15 min Total cycle：5 cycle -553,30 分鐘，放置轉(zhuǎn)換時間 10-15 分鐘 853,30 分鐘，放置轉(zhuǎn)換時間 10-15 分鐘 循環(huán)次數(shù)：5 次 Same as paragraph 8.3 同 8.3 章節(jié) 8.5 Salt spray 鹽霧 The combined state of connector as test samples, salt spray test according to the following specifications, test samples will be clean again wit

27、h the water to dry naturally, measurement of contact resistance 組合狀態(tài)下的連接器作為試驗樣品，依照如下規(guī) 格要求進行鹽水噴霧試驗，試驗后將樣品用清水 沖干凈自然涼干，測量接觸電阻值 Temperature：353 Solution：51% Period： Stamping after tin plated for 8 hours Stamping before tin plated for 48 hours 溫度：353 濃度：51% 周期： 先電鍍后沖壓 8 小時 先沖壓后電鍍 24 小時 Appearance：No dama

28、ge 外觀：無損傷 Contact Resistance： 30m 接觸電阻：30 m N0. 序號 Ltem 項 目 Test mode 試驗方法 Requirement 技術(shù)要求 8.6 Solder ability 可焊性 In accordance with the following specifications were placed tin soldering test 放置錫爐中依照如下規(guī)格進行焊錫試驗 Solder Temperature:2455 Immersion period:30.5S 焊錫溫度：2455 沉浸周期：30.5S Area of Soldering：90

29、% 焊錫面積：90% 8.7 Resistance to soldering heat 耐焊接熱 anual soldering tin process Soldering time：30.5S Soldering pot：3505 手工烙鐵焊錫工藝 焊接時間：30.5S 焊接溫度：3505 Mode of operation: 操作方式： Position DIP type needle solder, conductor or a fixed piece at the end of the 1.5mm distance DIP 型針座焊錫位置，距離導體或固定片末端 1.5mm Positi

30、on SMT type needle solder, conductor or a fixed piece at the end of the 0.5mm distance SMT 型針座焊錫位置，距離導體或固定片末端 0.5mm Wave soldering tin soldering process Soldering time：50.5S Soldering pot：2305 波峰焊焊錫工藝 焊接時間：50.5S 焊接溫度：2305 Reflow soldering process Soldering time：20 S Max Soldering pot：2555 回流焊焊錫工藝 焊接

31、時間：20S 最大 焊接溫度：2555 Please refer to the 9.1 solder reflow temperature curve 回流焊請參考 9.1 溫度曲線圖 Appearance：No damage 外觀：無損傷 9、The reflow temperature curve 回流焊溫度曲線 9.1 SMT lead-free process temperature curve SMT 無鉛工藝溫度曲線 10、10、Packaging Transportation Storage 包裝、運輸、貯存 包裝、運輸、貯存 10.1 Packaging 包裝包裝 (1) Terminal within the packaging for disc loading material packaging, plastic shell packaging for plastic bags, packaging bags, seat plates, tubes, m